Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1200°C Car Bottom Furnace With Hot Air Circulation
PARÁMETROS DEL PRODUCTO
Descripción
1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)
This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, recocido, templado, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.
The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.
Características del producto
- Large-capacity furnace chamber
The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.
- Multi-faceted heating, uniform temperature
The heating elements use high-temperature alloy resistance wire, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Furnace temperature uniformity is ±5℃ (no load), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Hot air stirring fan, more uniform temperature
Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.
- Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.
- Touchscreen Control for Historical Data Traceability
The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.
| Temperatura | 1200℃ |
| Fuente de alimentación CA | Three-phase 380V |
| Dimensiones de la cámara (D×W×H mm) | 2000×1000×1000 |
| Ubicación de instalación del elemento calefactor | Evenly distributed on both sides + bottom |
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Uniformidad de la temperatura del horno | ±5℃ (no-load) |
| Elemento de medición de temperatura | Type K thermocouple, range 0-1200℃ |
| Tasa de calentamiento | Libremente ajustable: max 15℃/min, mín. 1℃/hora |
| Elemento calefactor | High-temperature alloy resistance wire |
| Cuerpo del horno | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. Aesthetic appearance, oxidation/acid/alkali/corrosion/high temperature resistant, fácil de limpiar |
| Estructura del cuerpo del horno | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, Prevención de la oxidación a alta temperatura de las tiras conductoras del elemento calefactor. |
| Ajuste refractario de boca y plataforma de horno | Diseño de sello transversal escalonado con ángulos en ambos refractarios; El ángulo de apertura de la plataforma aumenta y disminuye gradualmente a medida que se cierra la plataforma. |
| Loading Platform Load Capacity | 500kilos |
| Loading Platform Movement | Electric in/out |
| Material refractario | Vacuum-formed alumina lightweight material. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, buen aislamiento |
| Material aislante | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo |
| Protección | Unidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc.. |
| Control | Closed-loop thyristor module trigger control, activación por cambio de fase. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores. |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Botones | Premium buttons, vida útil >100,000 ciclos, con indicadores LED |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-control de programa de segmento, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Touch Screen | Touch screen for temperature curve setting, historical curve storage, informe de datos, etc.. |
| Stirring Fan | Metal stirring fan, automatically starts with PLC and temperature segment |
| Entrada de múltiples curvas | 30-control de programa de segmento: 30 segmentos para 1 curva, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Accesorios incluidos | Dos elementos calefactores, dos juegos de portacañas, unas pinzas de crisol, un par de guantes para altas temperaturas |
| Garantía | 1 año gratis para horno (elementos calefactores no cubiertos; daños naturales dentro 3 meses reemplazados gratis) |
| Precautions | 1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life) 2. No vacuum seal structure – do not introduce flammable/explosive gases 3. Small cracks in chamber after prolonged use are normal (repair with alumina coating) 4. Avoid corrosive gases (inform us for special lining treatment if required) 5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation) 6. Place in well-ventilated, dry location |
| Lista de embalaje | un horno, dos elementos calefactores, dos juegos de portacañas, unas pinzas de crisol, un par de guantes para altas temperaturas, un manual, un certificado de conformidad, un informe de aceptación (informe de prueba de fábrica), un albarán de entrega de ventas |
| Envío | 1. Two-layer packaging: foam paper + plastic film + iron base frame 2. Free domestic delivery (city area) 3. Supplier bears any damage during transport 4. Shipping methods: truck, rail, sea (export), air (export); wooden pallet + carton for nearby delivery |
Áreas de aplicación
- Sinterización cerámica a gran escala: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
- Tratamiento térmico de materiales metálicos: Adecuado para recocido, normalizando, templado, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds. A 500kg load capacity meets the needs of mass production.
- Powder Metallurgy Product Sintering: Adecuado para la sinterización por lotes de productos de pulvimetalurgia a base de hierro y cobre.. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Cerámica Electrónica y Materiales Magnéticos: Adecuado para la sinterización por lotes de cerámicas funcionales electrónicas como, por ejemplo, cerámicas piezoeléctricas., cerámica dieléctrica, y ferritas magnéticas blandas.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes)
- What is the function of the hot air stirring system?
The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.
- Can it operate automatically?
Sí. The equipment supports 30-segment automatic temperature control, enabling automatic heating, heat preservation, cooling, and process management.
- Will the outer surface of the furnace get very hot?
No. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.
- Is customization supported?
Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, control system, and automation configuration.
- How long is the equipment warranty?
The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.
