Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
1200°C Car Bottom Furnace With Hot Air Circulation
PARAMÈTRES DU PRODUIT
Description
1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)
This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, recuit, trempe, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.
The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.
Caractéristiques du produit
- Chambre de four de grande capacité
The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.
- Multi-faceted heating, uniform temperature
The heating elements use high-temperature alloy resistance wire, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Furnace temperature uniformity is ±5℃ (no load), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Hot air stirring fan, more uniform temperature
Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.
- Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.
- Touchscreen Control for Historical Data Traceability
The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.
| Température | 1200℃ |
| Alimentation CA | Triphasé 380V |
| Dimensions de la chambre (D×W×H mm) | 2000×1000×1000 |
| Heating Element Installation Location | Evenly distributed on both sides + bas |
| Précision du contrôle de la température | ±1 ℃ (contrôle des circuits intégrés, pas de dépassement) |
| Uniformité de la température du four | ±5℃ (no-load) |
| Élément de mesure de la température | Type K thermocouple, range 0-1200℃ |
| Taux de chauffage | Freely adjustable: maximum 15℃/min, min. 1 ℃/h |
| Élément chauffant | High-temperature alloy resistance wire |
| Corps du four | usiné CNC, brillant, sol, mariné, phosphaté, enduit de poudre, cuit à haute température. Aesthetic appearance, Résistant à l'oxydation/acide/alcali/corrosion/haute température, facile à nettoyer |
| Structure du corps du four | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 500Kg |
| Loading Platform Movement | Electric in/out |
| Matériau réfractaire | Vacuum-formed alumina lightweight material. Easily impacted areas (bouche de four, bas) use lightweight hollow ball alumina plate: high service temperature, faible stockage de chaleur, résistance aux chocs thermiques, bonne isolation |
| Matériau isolant | Isolation à trois couches: panneaux de fibres de silicate d'aluminium, panneau de fibres d'alumine, alumine (polycristallin) panneaux de fibres |
| Température de la coque du four | <45℃ pendant un fonctionnement continu à long terme |
| Protection | Integrated modular control unit, contrôle et protection à double boucle: overshoot, over/under regulation, thermocouple cassé, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, soft start, etc.. |
| Control | Commande de déclenchement du module à thyristors en boucle fermée, déclenchement par déphasage. Tension/courant/puissance de sortie réglables en continu avec des caractéristiques de tension/courant/puissance constantes. Boucle de courant (intérieur), boucle de tension (extérieur). Limits output current under surge/overcurrent to protect heating elements |
| Paramètres d'affichage | Température, numéro de segment, temps de segment, temps restant, puissance de sortie %, tension, actuel, etc.. |
| Boutons | Premium buttons, durée de vie >100,000 cycles, avec indicateurs LED |
| Réglage de la courbe de température | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, pas de dépassement/sous-dépassement, 30-contrôle du programme de segments, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Écran tactile | Touch screen for temperature curve setting, historical curve storage, data report, etc.. |
| Ventilateur agitateur | Ventilateur agitateur en métal, automatically starts with PLC and temperature segment |
| Entrée multi-courbe | 30-contrôle du programme de segments: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Included Accessories | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
| Warranty | 1 year free for furnace (heating elements not covered; natural damage within 3 months replaced free) |
| Precautions | 1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life) 2. No vacuum seal structure – do not introduce flammable/explosive gases 3. Small cracks in chamber after prolonged use are normal (repair with alumina coating) 4. Avoid corrosive gases (inform us for special lining treatment if required) 5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation) 6. Place in well-ventilated, dry location |
| Packing List | One furnace, two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves, one manual, one certificate of conformity, one acceptance report (factory test report), one sales delivery note |
| Shipping | 1. Two-layer packaging: foam paper + plastic film + iron base frame 2. Free domestic delivery (city area) 3. Supplier bears any damage during transport 4. Shipping methods: truck, rail, sea (export), air (export); wooden pallet + carton for nearby delivery |
Domaines d'application
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
- Metallic Material Heat Treatment: Suitable for annealing, normaliser, trempe, trempe, and other heat treatment processes for large metal parts, castings, pièces forgées, and molds. A 500kg load capacity meets the needs of mass production.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Foire aux questions (FAQ)
- What is the function of the hot air stirring system?
The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.
- Peut-il fonctionner automatiquement?
Oui. The equipment supports 30-segment automatic temperature control, enabling automatic heating, heat preservation, cooling, and process management.
- Will the outer surface of the furnace get very hot?
Non. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.
- Is customization supported?
Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, control system, and automation configuration.
- How long is the equipment warranty?
The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.
