Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace
PARAMÈTRES DU PRODUIT
Description
1200℃ Precision Energy-Saving Trolley High-Temperature Furnace
This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, and significant energy savings. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.
High-Temperature Furnace Product Features
- Nine Independent Temperature Control Units for Uniform Temperature Control
This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. Le contrôle du circuit intégré élimine les dépassements.
- Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature
To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, middle, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.
- Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation
The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 tonnes.
- Multi-faceted heating for uniform temperature
The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.
- Stepped cross-sealing for reliable sealing
The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.
| Parameter | 1200℃ |
|---|---|
| Common Operating Temperature | 1100℃ |
| Alimentation CA | 380V |
| Thermocouple Type | Type K thermocouple |
| Heating Element Installation Location | Around and bottom |
| Précision du contrôle de la température | ±1 ℃ (contrôle des circuits intégrés, pas de dépassement) |
| Hot Air Circulation | 4 high-temperature circulating fans installed at top (front, middle, back) for uniform temperature distribution. Common temperature: 950-1050℃. Fan material: 310S, water-cooled, variable frequency adjustable speed |
| Uniformité de la température du four | ±5℃ (no-load) |
| Multi-Point Independent Control | 9 independent temperature control units: 6 on both sides, 1 at bottom, 1 at door, 1 at back wall |
| Taux de chauffage | Freely adjustable: max 20℃/min, min. 1 ℃/h |
| Élément chauffant | High-temperature alloy resistance strip (molybdenum-containing, surface temperature up to 1380℃) |
| Corps du four | usiné CNC, brillant, sol, mariné, phosphaté, enduit de poudre, cuit à haute température. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, facile à nettoyer |
| Structure du corps du four | Single-layer shell structure |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Coutume: 10 tonnes |
| Loading Platform Movement | Variable frequency electric reducer |
| Matériau réfractaire | Alumina fiber folded blocks: high service temperature, faible stockage de chaleur, résistance aux chocs thermiques, no cracking/spalling, bonne isolation |
| Matériau isolant | High-purity alumina fiber products (alumina content ≥52%) |
| Température de la coque du four | <45℃ pendant un fonctionnement continu à long terme |
| Protection | Integrated modular control unit, contrôle et protection à double boucle: overshoot, over/under regulation, thermocouple cassé, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, soft start, etc.. |
| Control | Commande de déclenchement du module à thyristors en boucle fermée, déclenchement par déphasage. Tension/courant/puissance de sortie réglables en continu avec des caractéristiques de tension/courant/puissance constantes. Boucle de courant (intérieur), boucle de tension (extérieur). Limits output current under surge/overcurrent to protect heating elements |
| Multi-Point Temperature Control | Front/middle/back temperature control + bottom temperature control |
| Paramètres d'affichage | Température, numéro de segment, temps de segment, temps restant, puissance de sortie %, tension, actuel, etc.. |
| Réglage de la courbe de température | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, pas de dépassement/sous-dépassement, 30-contrôle du programme de segments, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Entrée multi-courbe | Customizable to 50-segment program control |
High-Temperature Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, briques de magnésie-carbone, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normaliser, trempe, trempe, and other heat treatment processes for large metal parts, castings, pièces forgées, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Universities and Research Institutes: Suitable for experimental teaching and pilot production in materials science, metallurgical engineering, and other related majors.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
High-Temperature Furnace Frequently Asked Questions (FAQ)
- What is the biggest feature of this bogie hearth furnace?
The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.
- What is the maximum load capacity of the charging platform?
The standard design has a maximum load capacity of 10 tonnes, and larger loads can be customized.
- How does the furnace door open?
It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.
- Does it support automated control?
It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.
- Can the furnace chamber size be customized?
Customization is supported according to customer product size, production volume requirements, and process requirements.
