تعتبر شركة Luoyang Anjing Intelligence Equipment شركة رائدة عالميًا في مجال الأفران الكهربائية ذات درجات الحرارة العالية
19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace
معلمات المنتج
وصف
1200℃ Precision Energy-Saving Trolley High-Temperature Furnace
This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, and significant energy savings. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.
High-Temperature Furnace Product Features
- Nine Independent Temperature Control Units for Uniform Temperature Control
This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. التحكم في الدائرة المتكاملة يمنع التجاوز.
- Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature
To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, وسط, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.
- Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation
The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 tons.
- Multi-faceted heating for uniform temperature
The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.
- Stepped cross-sealing for reliable sealing
The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.
| Parameter | 1200درجه مئوية |
|---|---|
| Common Operating Temperature | 1100درجه مئوية |
| Power Supply AC | 380V |
| نوع الحرارية | Type K thermocouple |
| Heating Element Installation Location | Around and bottom |
| دقة التحكم في درجة الحرارة | ±1 درجة مئوية (التحكم بالدائرة المتكاملة, لا تجاوز) |
| Hot Air Circulation | 4 high-temperature circulating fans installed at top (front, وسط, back) for uniform temperature distribution. Common temperature: 950-1050درجه مئوية. Fan material: 310S, water-cooled, variable frequency adjustable speed |
| توحيد درجة حرارة الفرن | ±5℃ (no-load) |
| Multi-Point Independent Control | 9 independent temperature control units: 6 on both sides, 1 at bottom, 1 at door, 1 at back wall |
| معدل التدفئة | قابل للتعديل بحرية: max 20℃/min, دقيقة. 1 درجة مئوية/ساعة |
| عنصر التسخين | High-temperature alloy resistance strip (molybdenum-containing, surface temperature up to 1380℃) |
| جسم الفرن | ماكينة CNC, مصقول, أرضي, مخلل, فوسفات, مسحوق المغلفة, خبز بدرجة حرارة عالية. لون ذو نغمتين, المظهر الجمالي. Oxidation/acid/alkali/corrosion/high temperature resistant, سهلة التنظيف |
| هيكل جسم الفرن | Single-layer shell structure |
| طريقة فتح الباب | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Custom: 10 tons |
| Loading Platform Movement | Variable frequency electric reducer |
| مادة حرارية | Alumina fiber folded blocks: high service temperature, تخزين حرارة منخفضة, مقاومة الصدمات الحرارية, no cracking/spalling, عزل جيد |
| المواد العازلة | High-purity alumina fiber products (alumina content ≥52%) |
| درجة حرارة قذيفة الفرن | <45℃ أثناء التشغيل المستمر على المدى الطويل |
| حماية | وحدة تحكم معيارية متكاملة, التحكم والحماية بحلقة مزدوجة: تجاوز, أكثر من/تحت التنظيم, الحرارية المكسورة, خسارة المرحلة, الجهد الزائد, التيار الزائد, على درجة الحرارة, ردود الفعل الحالية, بداية ناعمة, إلخ. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Multi-Point Temperature Control | Front/middle/back temperature control + bottom temperature control |
| عرض المعلمات | درجة حرارة, رقم القطعة, وقت الجزء, الوقت المتبقي, طاقة الإخراج %, الجهد االكهربى, حاضِر, إلخ. |
| إعداد منحنى درجة الحرارة | جهاز تحكم ذكي في درجة الحرارة يدعم تعديل PID/APID/MPT, self-tuning/self-learning, لا يوجد تجاوز/تقصير, 30-السيطرة على برنامج القطاع, التدفئة / التبريد التعسفي, programmable commands (jump/loop/run/pause/stop), برنامج قابل للتعديل أثناء التشغيل, تركيب منحنى للتحكم السلس |
| Multi-Curve Input | Customizable to 50-segment program control |
High-Temperature Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: مناسبة للتليين, التطبيع, هدأ, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Universities and Research Institutes: Suitable for experimental teaching and pilot production in materials science, الهندسة المعدنية, and other related majors.
ملف الشركة
مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.
تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.
تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.
طرق الدفع
تي تي
طرق الشحن
يتم تعبئة الفرن الكهربائي في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.
High-Temperature Furnace Frequently Asked Questions (التعليمات)
- What is the biggest feature of this bogie hearth furnace?
The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.
- What is the maximum load capacity of the charging platform?
The standard design has a maximum load capacity of 10 tons, and larger loads can be customized.
- How does the furnace door open?
It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.
- Does it support automated control?
It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.
- Can the furnace chamber size be customized?
Customization is supported according to customer product size, production volume requirements, ومتطلبات العملية.
