Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace
PARÁMETROS DEL PRODUCTO
Descripción
1200℃ Precision Energy-Saving Trolley High-Temperature Furnace
This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, and significant energy savings. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.
High-Temperature Furnace Product Features
- Nine Independent Temperature Control Units for Uniform Temperature Control
This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot.
- Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature
To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, middle, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.
- Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation
The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 tons.
- Multi-faceted heating for uniform temperature
The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.
- Stepped cross-sealing for reliable sealing
The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.
| Parameter | 1200℃ |
|---|---|
| Common Operating Temperature | 1100℃ |
| Fuente de alimentación CA | 380V |
| Thermocouple Type | Type K thermocouple |
| Ubicación de instalación del elemento calefactor | Around and bottom |
| Precisión del control de temperatura | ±1℃ (control de circuito integrado, sin sobrepasar) |
| Hot Air Circulation | 4 high-temperature circulating fans installed at top (front, middle, back) for uniform temperature distribution. Common temperature: 950-1050℃. Fan material: 310S, water-cooled, variable frequency adjustable speed |
| Uniformidad de la temperatura del horno | ±5℃ (no-load) |
| Multi-Point Independent Control | 9 independent temperature control units: 6 on both sides, 1 at bottom, 1 at door, 1 at back wall |
| Tasa de calentamiento | Libremente ajustable: max 20℃/min, mín. 1℃/hora |
| Elemento calefactor | High-temperature alloy resistance strip (molybdenum-containing, surface temperature up to 1380℃) |
| Cuerpo del horno | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. color bicolor, apariencia estetica. Oxidación/ácido/álcali/corrosión/resistente a altas temperaturas, fácil de limpiar |
| Estructura del cuerpo del horno | Single-layer shell structure |
| Door Opening Method | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Ajuste refractario de boca y plataforma de horno | Diseño de sello transversal escalonado con ángulos en ambos refractarios; El ángulo de apertura de la plataforma aumenta y disminuye gradualmente a medida que se cierra la plataforma. |
| Loading Platform Load Capacity | Custom: 10 tons |
| Loading Platform Movement | Variable frequency electric reducer |
| Material refractario | Alumina fiber folded blocks: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, sin grietas/descantillados, buen aislamiento |
| Material aislante | High-purity alumina fiber products (alumina content ≥52%) |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo |
| Protección | Unidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc.. |
| Control | Closed-loop thyristor module trigger control, activación por cambio de fase. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores. |
| Multi-Point Temperature Control | Front/middle/back temperature control + bottom temperature control |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-control de programa de segmento, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Entrada de múltiples curvas | Customizable to 50-segment program control |
High-Temperature Furnace Application Areas
- Sinterización cerámica a gran escala: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
- Tratamiento térmico de materiales metálicos: Adecuado para recocido, normalizando, templado, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Adecuado para la sinterización por lotes de productos de pulvimetalurgia a base de hierro y cobre.. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Cerámica Electrónica y Materiales Magnéticos: Adecuado para la sinterización por lotes de cerámicas funcionales electrónicas como, por ejemplo, cerámicas piezoeléctricas., cerámica dieléctrica, y ferritas magnéticas blandas.
- Universities and Research Institutes: Suitable for experimental teaching and pilot production in materials science, metallurgical engineering, and other related majors.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
High-Temperature Furnace Frequently Asked Questions (Preguntas frecuentes)
- What is the biggest feature of this bogie hearth furnace?
The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.
- What is the maximum load capacity of the charging platform?
The standard design has a maximum load capacity of 10 tons, and larger loads can be customized.
- How does the furnace door open?
It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.
- Does it support automated control?
It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.
- Can the furnace chamber size be customized?
Customization is supported according to customer product size, production volume requirements, and process requirements.
