Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace
製品パラメータ
説明
1200℃ Precision Energy-Saving Trolley High-Temperature Furnace
This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, and significant energy savings. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.
High-Temperature Furnace Product Features
- Nine Independent Temperature Control Units for Uniform Temperature Control
This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot.
- Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature
To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, middle, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.
- Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation
The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 トン.
- Multi-faceted heating for uniform temperature
The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.
- Stepped cross-sealing for reliable sealing
The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.
| パラメータ | 1200℃ |
|---|---|
| Common Operating Temperature | 1100℃ |
| Power Supply AC | 380V |
| 熱電対の種類 | K 型熱電対 |
| 発熱体の設置場所 | Around and bottom |
| 温度制御精度 | ±1℃ (集積回路制御, オーバーシュートなし) |
| Hot Air Circulation | 4 high-temperature circulating fans installed at top (フロント, middle, 戻る) for uniform temperature distribution. Common temperature: 950-1050℃. Fan material: 310S, water-cooled, variable frequency adjustable speed |
| 炉の温度均一性 | ±5℃ (no-load) |
| Multi-Point Independent Control | 9 independent temperature control units: 6 on both sides, 1 at bottom, 1 at door, 1 at back wall |
| 加熱速度 | 自由に調整可能: max 20℃/min, 分。 1℃/h |
| 発熱体 | High-temperature alloy resistance strip (molybdenum-containing, surface temperature up to 1380℃) |
| 炉体 | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. ツートンカラー, 美的外観. Oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単 |
| 炉体の構造 | Single-layer shell structure |
| ドアの開き方 | Integral door and chamber design. Electric upward opening (controllable height) with locking device. Loading platform driven by motor and reducer with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Custom: 10 トン |
| Loading Platform Movement | Variable frequency electric reducer |
| Refractory Material | Alumina fiber folded blocks: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation |
| 断熱材 | High-purity alumina fiber products (alumina content ≥52%) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, soft start, 等. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Multi-Point Temperature Control | Front/middle/back temperature control + bottom temperature control |
| Display Parameters | Temperature, セグメント番号, セグメントタイム, remaining time, output power %, voltage, 現在, 等. |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-Curve Input | Customizable to 50-segment program control |
High-Temperature Furnace Application Areas
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
- Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normalizing, tempering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, 誘電体セラミックス, and soft magnetic ferrites.
- 大学および研究機関: Suitable for experimental teaching and pilot production in materials science, metallurgical engineering, and other related majors.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
High-Temperature Furnace Frequently Asked Questions (よくある質問)
- What is the biggest feature of this bogie hearth furnace?
The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.
- What is the maximum load capacity of the charging platform?
The standard design has a maximum load capacity of 10 トン, and larger loads can be customized.
- How does the furnace door open?
It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.
- Does it support automated control?
It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.
- Can the furnace chamber size be customized?
Customization is supported according to customer product size, production volume requirements, and process requirements.
