Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
1700℃ High Temperature Bogie Hearth Furnace
製品パラメータ
説明
1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
This bogie hearth furnace is specifically designed for high-temperature sintering, 先進的なセラミックス, powder materials, new energy materials, 電子セラミックス, refractory materials, and scientific research and experimental development. The equipment adopts an 1800-type silicon molybdenum rod heating system, with a maximum temperature reaching 1750℃ and a long-term stable operating temperature of 1700℃. The electric bogie loading and unloading structure, combined with a high-purity alumina fiber furnace chamber, can meet the requirements of large-sized workpieces, high loading capacity, and high uniformity heat treatment. It is suitable for high-temperature sintering and heat treatment processes in university laboratories, research institutes, and industrial production enterprises.
製品の特徴
- Maximum Temperature 1750℃, Ultra-High Temperature Heat Treatment Capability
This equipment has a maximum operating temperature of 1750℃ and can operate continuously at 1700℃. The temperature control range is 80-1700℃, meeting the stringent requirements for ultra-high temperature material sintering and heat treatment. The effective heating zone size is 2000×800×700mm, with a large volume suitable for batch processing of large workpieces.
- Uniform Temperature with Silicon Molybdenum Rod Heating on Both Sides
The heating elements use 1800-type silicon molybdenum rods on both sides of the furnace chamber, evenly distributed to form a double-sided heating field. Dual temperature control design (both sides) ensures furnace temperature uniformity of ±5℃ and temperature control accuracy of ±1℃, guaranteeing uniform temperature distribution within the large furnace chamber.
- Electric Loading Platform, 1000kg Load Capacity
The furnace door and bottom are integrated, with an electric opening mechanism. The motor drives the reducer to move the loading platform in and out, and limit switches are installed. The loading platform has a load capacity of 1000kg, providing strong load-bearing capacity suitable for heavy workpieces and batch production.
4. Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when it closes, ensuring reliable sealing over long-term use and reducing heat loss.
- 50-Segment Programmable, Intelligent Control
The system employs an intelligent temperature controller with multiple adjustment modes, including standard PID, AI-based APID, and MPT. It features self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot. The 50-segment programmable control function allows for arbitrary slope temperature rise and fall control, and includes jump (ループ), 走る, 一時停止, and stop commands, allowing for program modification at any time during operation.
| パラメータ | 1700℃ |
|---|---|
| 最高動作温度 | 1750℃ |
| 長期使用温度 | 1700℃ |
| 制御範囲 | 80 to 1700℃ |
| Effective Heating Zone Dimensions (長さ×幅×高さ) | 2000×800×700mm |
| Power Supply AC | 380V |
| Design Power (approx.) | 130KW |
| 発熱体の設置場所 | Evenly distributed on both sides of the chamber |
| 温度制御精度 | ±1℃ |
| 炉の温度均一性 | ±5℃ |
| 加熱速度 | 自由に調整可能: max 20℃/min (非線形), 分。 1℃/h |
| 測温素子 | Type B thermocouple, measuring range 0-1820℃ |
| Dual Temperature Control | Both sides control |
| 発熱体 | 1800 type silicon molybdenum rods on left and right sides |
| Furnace Shell Material | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. ツートンカラー, 美的外観. Oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単 |
| Furnace Shell Color | RAL7035 |
| 炉体の構造 | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, 発熱体の導電性ストリップの高温酸化を防止します。 |
| ドアの開き方 | Integral door and bottom design. Electric operation: motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 1000kg |
| Loading Platform Movement | Electric mechanical |
| Refractory Material | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, no cracking/spalling, good insulation (energy saving >80% vs. old furnaces) |
| 断熱材 | Three-layer insulation: high-alumina cotton, alumina blanket, alumina fiberboard (energy saving >80% vs. old furnaces) |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, soft start, 等. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Display Parameters | Temperature, セグメント番号, セグメントタイム, remaining time, output power %, voltage, 現在, 等. |
| Buttons | Imported buttons, 耐用年数 >100,000 cycles, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Multi-Curve Input | 50-segment program control |
応用分野
- Ultra-High Temperature Ceramic Sintering: Suitable for large-scale and batch sintering of ultra-high temperature ceramics such as silicon carbide, 窒化ケイ素, aluminum nitride, and zirconium oxide. The maximum temperature of 1750℃ meets the densification requirements of high-performance ceramics.
- Hard Alloys and Powder Metallurgy: Suitable for ultra-high temperature sintering of tungsten carbide-based hard alloys and refractory metal powder metallurgy products. A 1000kg load capacity is suitable for mass production.
- High-Temperature Alloy Heat Treatment: Suitable for solution treatment, aging treatment, and other processes for special alloys such as nickel-based and cobalt-based high-temperature alloys.
- Refractory Materials: Suitable for high-temperature sintering and heat treatment of advanced refractory products.
- Electronic Ceramics and Functional Materials: Suitable for ultra-high temperature sintering of functional ceramics such as piezoelectric ceramics and magnetic materials.
- 新素材R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special ceramics, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問) about 1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
- What is the maximum temperature of this bogie hearth furnace?
The maximum operating temperature of the equipment is 1750℃, and the recommended long-term continuous operating temperature is 1700℃, which can meet the needs of most high-temperature sintering processes.
- Can the furnace chamber size be customized?
はい. The furnace chamber size, bogie load capacity, heating method, temperature control system, and automation configuration can all be customized according to customer process requirements.
- Can process curves be saved?
Supports 50-segment program curve control, and can store and recall multiple sets of sintering process parameters to achieve consistent management in batch production.
- What is the loading weight?
The standard configuration loading platform has a maximum load capacity of 1000kg, and larger load capacity specifications can be designed according to customer needs.
- Will the outer shell of the equipment get very hot during operation?
いいえ. The equipment adopts a double-layer air-cooled structure, and the surface temperature of the furnace body remains below 45℃ during long-term operation, improving operational safety.
