Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
1700℃ High Temperature Bogie Hearth Furnace
PARAMÈTRES DU PRODUIT
Description
1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
This bogie hearth furnace is specifically designed for high-temperature sintering, advanced ceramics, powder materials, nouveaux matériaux énergétiques, electronic ceramics, refractory materials, and scientific research and experimental development. The equipment adopts an 1800-type silicon molybdenum rod heating system, with a maximum temperature reaching 1750℃ and a long-term stable operating temperature of 1700℃. The electric bogie loading and unloading structure, combined with a high-purity alumina fiber furnace chamber, can meet the requirements of large-sized workpieces, high loading capacity, and high uniformity heat treatment. It is suitable for high-temperature sintering and heat treatment processes in university laboratories, research institutes, and industrial production enterprises.
Caractéristiques du produit
- Maximum Temperature 1750℃, Ultra-High Temperature Heat Treatment Capability
This equipment has a maximum operating temperature of 1750℃ and can operate continuously at 1700℃. The temperature control range is 80-1700℃, meeting the stringent requirements for ultra-high temperature material sintering and heat treatment. The effective heating zone size is 2000×800×700mm, with a large volume suitable for batch processing of large workpieces.
- Uniform Temperature with Silicon Molybdenum Rod Heating on Both Sides
The heating elements use 1800-type silicon molybdenum rods on both sides of the furnace chamber, evenly distributed to form a double-sided heating field. Dual temperature control design (both sides) ensures furnace temperature uniformity of ±5℃ and temperature control accuracy of ±1℃, guaranteeing uniform temperature distribution within the large furnace chamber.
- Electric Loading Platform, 1000kg Load Capacity
The furnace door and bottom are integrated, with an electric opening mechanism. The motor drives the reducer to move the loading platform in and out, and limit switches are installed. The loading platform has a load capacity of 1000kg, providing strong load-bearing capacity suitable for heavy workpieces and batch production.
4. Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when it closes, ensuring reliable sealing over long-term use and reducing heat loss.
- 50-Segment Programmable, Intelligent Control
The system employs an intelligent temperature controller with multiple adjustment modes, y compris PID standard, APID basé sur l'IA, and MPT. It features self-tuning and self-learning functions, présentant d'excellentes caractéristiques de contrôle sans dépassement ni dépassement inférieur. The 50-segment programmable control function allows for arbitrary slope temperature rise and fall control, and includes jump (boucle), courir, pause, and stop commands, allowing for program modification at any time during operation.
| Parameter | 1700℃ |
|---|---|
| Maximum Operating Temperature | 1750℃ |
| Long-term Operating Temperature | 1700℃ |
| Control Range | 80 to 1700℃ |
| Effective Heating Zone Dimensions (L×W×H) | 2000×800×700mm |
| Alimentation CA | 380V |
| Design Power (approx.) | 130KW |
| Heating Element Installation Location | Evenly distributed on both sides of the chamber |
| Précision du contrôle de la température | ±1 ℃ |
| Uniformité de la température du four | ±5℃ |
| Taux de chauffage | Freely adjustable: max 20℃/min (non-linear), min. 1 ℃/h |
| Élément de mesure de la température | Type B thermocouple, measuring range 0-1820℃ |
| Dual Temperature Control | Both sides control |
| Élément chauffant | 1800 type silicon molybdenum rods on left and right sides |
| Furnace Shell Material | usiné CNC, brillant, sol, mariné, phosphaté, enduit de poudre, cuit à haute température. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, facile à nettoyer |
| Furnace Shell Color | RAL7035 |
| Structure du corps du four | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Door Opening Method | Integral door and bottom design. Fonctionnement électrique: motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 1000kilos |
| Loading Platform Movement | Electric mechanical |
| Matériau réfractaire | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (bouche de four, bas) use lightweight hollow ball alumina plate: high service temperature, faible stockage de chaleur, résistance aux chocs thermiques, no cracking/spalling, bonne isolation (économie d'énergie >80% contre. vieux fourneaux) |
| Matériau isolant | Isolation à trois couches: high-alumina cotton, alumina blanket, panneau de fibres d'alumine (économie d'énergie >80% contre. vieux fourneaux) |
| Température de la coque du four | <45℃ pendant un fonctionnement continu à long terme |
| Protection | Integrated modular control unit, contrôle et protection à double boucle: overshoot, over/under regulation, thermocouple cassé, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, soft start, etc.. |
| Control | Commande de déclenchement du module à thyristors en boucle fermée, déclenchement par déphasage. Tension/courant/puissance de sortie réglables en continu avec des caractéristiques de tension/courant/puissance constantes. Boucle de courant (intérieur), boucle de tension (extérieur). Limits output current under surge/overcurrent to protect heating elements |
| Paramètres d'affichage | Température, numéro de segment, temps de segment, temps restant, puissance de sortie %, tension, actuel, etc.. |
| Boutons | Boutons importés, durée de vie >100,000 cycles, avec indicateurs LED |
| Réglage de la courbe de température | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, pas de dépassement/sous-dépassement, 30-contrôle du programme de segments, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Entrée multi-courbe | 50-contrôle du programme de segments |
Domaines d'application
- Ultra-High Temperature Ceramic Sintering: Suitable for large-scale and batch sintering of ultra-high temperature ceramics such as silicon carbide, nitrure de silicium, aluminum nitride, and zirconium oxide. The maximum temperature of 1750℃ meets the densification requirements of high-performance ceramics.
- Hard Alloys and Powder Metallurgy: Suitable for ultra-high temperature sintering of tungsten carbide-based hard alloys and refractory metal powder metallurgy products. A 1000kg load capacity is suitable for mass production.
- High-Temperature Alloy Heat Treatment: Suitable for solution treatment, aging treatment, and other processes for special alloys such as nickel-based and cobalt-based high-temperature alloys.
- Matériaux réfractaires: Suitable for high-temperature sintering and heat treatment of advanced refractory products.
- Electronic Ceramics and Functional Materials: Suitable for ultra-high temperature sintering of functional ceramics such as piezoelectric ceramics and magnetic materials.
- Nouveau matériau R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special ceramics, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Foire aux questions (FAQ) about 1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
- What is the maximum temperature of this bogie hearth furnace?
The maximum operating temperature of the equipment is 1750℃, and the recommended long-term continuous operating temperature is 1700℃, which can meet the needs of most high-temperature sintering processes.
- Can the furnace chamber size be customized?
Oui. The furnace chamber size, bogie load capacity, heating method, temperature control system, and automation configuration can all be customized according to customer process requirements.
- Can process curves be saved?
Supports 50-segment program curve control, and can store and recall multiple sets of sintering process parameters to achieve consistent management in batch production.
- What is the loading weight?
The standard configuration loading platform has a maximum load capacity of 1000kg, and larger load capacity specifications can be designed according to customer needs.
- Will the outer shell of the equipment get very hot during operation?
Non. The equipment adopts a double-layer air-cooled structure, and the surface temperature of the furnace body remains below 45℃ during long-term operation, improving operational safety.
