Luoyang Anjing Intelligence Equipment est un leader mondial des fours électriques à haute température
1400°C Double-Fuel Bogie Car Furnace
PARAMÈTRES DU PRODUIT
Description
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
Caractéristiques du produit
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Large-Capacity Furnace Chamber, Suitable for Batch Production
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 tonnes, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
The heating elements are silicon carbide rods, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (depending on furnace chamber size), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Alimentation CA | 380V / Design Power 90KW |
| Dimensions de la chambre | 2100×1000×800mm |
| Dimensions hors tout | Length 2750 × Width 2000 × Height 1840mm |
| Heating Element Installation Location | Evenly distributed on both sides and bottom of the chamber |
| Précision du contrôle de la température | ±1 ℃ (contrôle des circuits intégrés, pas de dépassement) |
| Uniformité de la température du four | Within ±10℃ (en fonction de la taille de la chambre) |
| Taux de chauffage | Freely adjustable: maximum 15℃/min, min. 1 ℃/h |
| Élément chauffant | Tiges de carbure de silicium, multi-sided heating |
| Exhaust | Exhaust port added at top of chamber |
| Corps du four | usiné CNC, brillant, sol, mariné, phosphaté, enduit de poudre, cuit à haute température. Two-tone color, aesthetic appearance. Oxidation/acid/alkali/corrosion/high temperature resistant, facile à nettoyer |
| Structure du corps du four | Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Door Opening Method | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Within 2 tonnes |
| Loading Platform Movement | Electric mechanical platform |
| Matériau réfractaire | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (bouche de four, bas) use lightweight hollow ball alumina plate: high service temperature, faible stockage de chaleur, résistance aux chocs thermiques, no cracking/spalling, bonne isolation (économie d'énergie >80% contre. vieux fourneaux) |
| Matériau isolant | Isolation à trois couches: high-alumina cotton, alumina blanket, panneau de fibres d'alumine (économie d'énergie >80% contre. vieux fourneaux) |
| Température de la coque du four | <45℃ pendant un fonctionnement continu à long terme |
| Protection | Integrated modular control unit, contrôle et protection à double boucle: overshoot, over/under regulation, thermocouple cassé, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, soft start, etc.. |
| Control | Commande de déclenchement du module à thyristors en boucle fermée, déclenchement par déphasage. Tension/courant/puissance de sortie réglables en continu avec des caractéristiques de tension/courant/puissance constantes. Boucle de courant (intérieur), boucle de tension (extérieur). Limits output current under surge/overcurrent to protect heating elements |
| Temperature Control | One temperature control point (one thermocouple) |
| Paramètres d'affichage | Température, numéro de segment, temps de segment, temps restant, puissance de sortie %, tension, actuel, etc.. |
| Boutons | Boutons importés, durée de vie >100,000 cycles, avec indicateurs LED |
| Réglage de la courbe de température | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, pas de dépassement/sous-dépassement, 30-contrôle du programme de segments, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Écran tactile | 7-inch true color touch screen |
| Entrée multi-courbe | 30-contrôle du programme de segments: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
Domaines d'application
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, et carbure de silicium. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Suitable for annealing, normaliser, trempe, trempe, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- Nouveau matériau R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Profil de l'entreprise
Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.
La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.
L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.
Méthodes de paiement
TT
Méthodes d'expédition
Le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.
Foire aux questions (FAQ)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 tonnes. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- What is the temperature control accuracy?
The equipment’s temperature control accuracy reaches ±1℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, pouvoir, and loading system is supported based on product size, production capacity requirements, and process requirements.
