Luoyang Anjing Intelligence Equipment er en global leder inden for højtemperatur elektriske ovne
1400°C Double-Fuel Bogie Car Furnace
PRODUKTPARAMETRE
Beskrivelse
1400℃ Dual-Charging Bogie Cart Furnace (Side-Opening Bogie Cart Electric Furnace)
This 1400℃ double-car furnace adopts a side-opening furnace door and a double-loading platform design, which is specially designed for large-sized workpieces. The equipment adopts a split control system structure, equipped with a high-purity alumina fiber lightweight furnace lining, multi-face heating silicon carbide rods, and an intelligent programmable temperature control system, which can realize efficient, energy-saving, and safe high-temperature sintering production.
The dual-loading platform structure supports simultaneous loading and sintering: while one platform is sintering inside the furnace, the other platform can complete loading and unloading preparations outside the furnace, significantly improving production efficiency and making it particularly suitable for batch production and continuous operation scenarios.
Produktegenskaber
- Dual Feeding Platforms for Alternating Operation, High Production Efficiency
The equipment is equipped with dual loading platforms that can be used alternately. While one platform is heating inside the furnace, the other platform can be used for loading and unloading outside the furnace.
- Large-Capacity Furnace Chamber, Suitable for Batch Production
The furnace chamber of this equipment measures 2100×1000×800mm, and the overall dimensions of the machine are 2750×2000×1840mm. The loading platform has a load-bearing capacity of up to 2 tons, providing strong load-bearing capacity.
- Multi-Sided Heating, Uniform Temperature
Varmeelementerne er siliciumcarbidstænger, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-sided, three-dimensional heating field. Furnace temperature uniformity is within ±10℃ (depending on furnace chamber size), temperaturkontrolnøjagtighed er ±1℃, og integreret kredsløbskontrol eliminerer overskridelse.
- Separate Design for Convenient Operation
The equipment adopts a separate structure for the control system and furnace body, and the furnace door and bottom are also designed separately. The furnace door is a side-opening type. The refractory material between the furnace opening and the charging platform adopts a stepped cross-sealing structure. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal.
- Exhaust Port Design for Efficient Waste Gas Discharge
An exhaust port device is added to the top of the furnace chamber to facilitate the discharge of waste gas and flue gas generated during heat treatment, maintaining a clean furnace environment and improving product quality.
| Parameter | 1400℃ |
|---|---|
| Strømforsyning AC | 380V / Design Power 90KW |
| Kammerdimensioner | 2100×1000×800mm |
| Overall Dimensions | Length 2750 × Width 2000 × Height 1840mm |
| Varmeelement Installationssted | Evenly distributed on both sides and bottom of the chamber |
| Temperaturkontrol nøjagtighed | ±1℃ (integreret kredsløbsstyring, ingen overskridelse) |
| Ovnstemperaturens ensartethed | Within ±10℃ (afhængig af kammerstørrelse) |
| Opvarmningshastighed | Frit justerbar: max 15 ℃/min, min 1℃/h |
| Varmeelement | Siliciumcarbid stænger, multi-sided heating |
| Exhaust | Exhaust port added at top of chamber |
| Ovns krop | CNC bearbejdet, poleret, jord, syltede, fosfateret, pulverlakeret, højtemperaturbagt. Tofarvet farve, æstetisk udseende. Oxidation/acid/alkali/corrosion/high temperature resistant, let at rengøre |
| Ovns kropsstruktur | Advanced air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, forhindre højtemperaturoxidation af varmeelementets ledende strimler |
| Døråbningsmetode | Split design between door and bottom. Side opening. Motor-driven reducer drives loading platform in/out with limit switches |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | Within 2 tons |
| Loading Platform Movement | Electric mechanical platform |
| Ildfast materiale | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (ovnmunding, bund) use lightweight hollow ball alumina plate: high service temperature, lav varmelagring, modstand mod termisk stød, no cracking/spalling, god isolering (energibesparelse >80% vs. old furnaces) |
| Isoleringsmateriale | Tre-lags isolering: high-alumina cotton, alumina blanket, aluminiumfiberplade (energibesparelse >80% vs. old furnaces) |
| Ovnsskaltemperatur | <45℃ under langvarig kontinuerlig drift |
| Beskyttelse | Integreret modulær styreenhed, dual-loop kontrol og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fasetab, overspænding, overstrøm, over temperatur, aktuelle feedback, blød start, osv. |
| Control | Closed-loop thyristor module trigger control, faseforskydningsudløsning. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| Temperature Control | One temperature control point (one thermocouple) |
| Vis parametre | Temperatur, segmentnummer, segmenttid, resterende tid, udgangseffekt %, spænding, strøm, osv. |
| Knapper | Imported buttons, levetid >100,000 cyklusser, med LED-indikatorer |
| Indstilling af temperaturkurve | Xiamen Yudian intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, ingen overskridelse/underskud, 30-segmentprogramstyring, vilkårlig rampe opvarmning/køling, programmable commands (jump/loop/run/pause/stop), program kan ændres under drift, kurvetilpasning for jævn kontrol |
| Berøringsskærm | 7-inch true color touch screen |
| Multi-Curve Input | 30-segmentprogramstyring: 30 segmenter for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
Anvendelsesområder
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina, zirconia, and silicon carbide. The large-capacity furnace can accommodate large workpieces, and the dual-feed platform design improves production efficiency.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and products. A 2-ton load capacity is suitable for the production of heavy-duty refractory materials.
- Metallic Material Heat Treatment: Velegnet til udglødning, normalisere, temperering, quenching, and other heat treatment processes for large metal parts, castings, and molds.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating ensures uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
- New Material R&D and Pilot Production: Suitable for process research of new materials such as composite materials and special alloys, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Virksomhedsprofil
En professionel virksomhed med speciale i varmebehandlingsteknologitjenester og R&D, fremstilling, og salg af højtemperatur elektriske ovne.
Virksomheden fokuserer på at udvikle højtemperatur elektriske ovne, der dækker et fuldt temperaturområde på -100 ℃ til 2600 ℃. Dets produkter omfatter eksperimentelle elektriske ovne, vakuum atmosfære ovne, industrielle ovne, og mellemfrekvent induktionsvarmeudstyr. De vigtigste produkter omfatter kasseovne, rørovne, løfteovne, skubbeovne, bogie ovne, roterovne, tunnelovne, og forskellige specialiserede mellemfrekvente ovne.
Virksomheden holder sig til teknologisk innovation og har bestået ISO9001 og EU CE-certificeringer. Det ejer 21 registrerede varemærker, 29 patenter, og 27 software ophavsrettigheder.
Betalingsmetoder
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Forsendelsesmetoder
El-ovnen er pakket i tre lag: først pakket ind i skumpapir, derefter pakket ind i plastfilm, og til sidst pakket i en trækasse.
Ofte stillede spørgsmål (FAQ)
- What are the advantages of the dual-feeder structure?
The dual-feeder structure allows for simultaneous sintering and loading/unloading, improving equipment utilization and reducing downtime, making it particularly suitable for mass production.
- What is the maximum load capacity?
The standard configuration allows a single feeding platform to carry up to 2 tons. Customization is available to meet customer needs.
- How does the furnace door open?
It features a side-opening door design. The feeding platform is automatically moved in and out by a motor, ensuring convenient and safe operation.
- What is the temperature control accuracy?
The equipment’s temperature control accuracy reaches ±1℃, meeting the requirements for high-quality material sintering.
- Can the furnace chamber size be customized?
Customization of furnace chamber size, power, and loading system is supported based on product size, production capacity requirements, and process requirements.
