Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1700℃ High Temperature Bogie Hearth Furnace
PARÁMETROS DEL PRODUCTO
Descripción
1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
This bogie hearth furnace is specifically designed for high-temperature sintering, cerámica avanzada, powder materials, new energy materials, electronic ceramics, materiales refractarios, and scientific research and experimental development. The equipment adopts an 1800-type silicon molybdenum rod heating system, with a maximum temperature reaching 1750℃ and a long-term stable operating temperature of 1700℃. The electric bogie loading and unloading structure, combined with a high-purity alumina fiber furnace chamber, can meet the requirements of large-sized workpieces, high loading capacity, and high uniformity heat treatment. It is suitable for high-temperature sintering and heat treatment processes in university laboratories, research institutes, and industrial production enterprises.
Características del producto
- Maximum Temperature 1750℃, Ultra-High Temperature Heat Treatment Capability
This equipment has a maximum operating temperature of 1750℃ and can operate continuously at 1700℃. The temperature control range is 80-1700℃, meeting the stringent requirements for ultra-high temperature material sintering and heat treatment. The effective heating zone size is 2000×800×700mm, with a large volume suitable for batch processing of large workpieces.
- Uniform Temperature with Silicon Molybdenum Rod Heating on Both Sides
The heating elements use 1800-type silicon molybdenum rods on both sides of the furnace chamber, evenly distributed to form a double-sided heating field. Dual temperature control design (both sides) ensures furnace temperature uniformity of ±5℃ and temperature control accuracy of ±1℃, guaranteeing uniform temperature distribution within the large furnace chamber.
- Electric Loading Platform, 1000kg Load Capacity
The furnace door and bottom are integrated, with an electric opening mechanism. The motor drives the reducer to move the loading platform in and out, and limit switches are installed. The loading platform has a load capacity of 1000kg, providing strong load-bearing capacity suitable for heavy workpieces and batch production.
4. Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; El ángulo aumenta cuando la plataforma de carga se abre y disminuye gradualmente cuando se cierra., ensuring reliable sealing over long-term use and reducing heat loss.
- 50-Segment Programmable, Intelligent Control
The system employs an intelligent temperature controller with multiple adjustment modes, including standard PID, AI-based APID, and MPT. It features self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot. The 50-segment programmable control function allows for arbitrary slope temperature rise and fall control, and includes jump (loop), run, pause, and stop commands, allowing for program modification at any time during operation.
| Parameter | 1700℃ |
|---|---|
| Temperatura máxima de funcionamiento | 1750℃ |
| Temperatura de funcionamiento a largo plazo | 1700℃ |
| Rango de control | 80 to 1700℃ |
| Effective Heating Zone Dimensions (L×W×H) | 2000×800×700mm |
| Fuente de alimentación CA | 380V |
| Poder de diseño (aprox.) | 130kilovatios |
| Ubicación de instalación del elemento calefactor | Evenly distributed on both sides of the chamber |
| Precisión del control de temperatura | ±1℃ |
| Uniformidad de la temperatura del horno | ±5℃ |
| Tasa de calentamiento | Libremente ajustable: max 20℃/min (non-linear), mín. 1℃/hora |
| Elemento de medición de temperatura | Type B thermocouple, measuring range 0-1820℃ |
| Dual Temperature Control | Both sides control |
| Elemento calefactor | 1800 type silicon molybdenum rods on left and right sides |
| Furnace Shell Material | mecanizado por CNC, pulido, suelo, en escabeche, fosfatado, recubierto de polvo, horneado a alta temperatura. color bicolor, apariencia estetica. Oxidación/ácido/álcali/corrosión/resistente a altas temperaturas, fácil de limpiar |
| Furnace Shell Color | RAL7035 |
| Estructura del cuerpo del horno | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, Prevención de la oxidación a alta temperatura de las tiras conductoras del elemento calefactor. |
| Door Opening Method | Integral door and bottom design. Electric operation: motor-driven reducer drives loading platform in/out with limit switches |
| Ajuste refractario de boca y plataforma de horno | Diseño de sello transversal escalonado con ángulos en ambos refractarios; El ángulo de apertura de la plataforma aumenta y disminuye gradualmente a medida que se cierra la plataforma. |
| Loading Platform Load Capacity | 1000kg |
| Loading Platform Movement | Electric mechanical |
| Material refractario | Vacuum-formed high-purity alumina fiber lightweight board. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: alta temperatura de servicio, almacenamiento de bajo calor, resistencia al choque térmico, sin grietas/descantillados, buen aislamiento (ahorro de energía >80% vs. hornos viejos) |
| Material aislante | Three-layer insulation: algodón con alto contenido de alúmina, alumina blanket, alumina fiberboard (ahorro de energía >80% vs. hornos viejos) |
| Temperatura de la carcasa del horno | <45℃ durante el funcionamiento continuo a largo plazo |
| Protección | Unidad de control modular integrada, control y protección de doble bucle: excederse, sobre / bajo regulación, termopar roto, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, arranque suave, etc.. |
| Control | Closed-loop thyristor module trigger control, activación por cambio de fase. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Bucle actual (interno), bucle de voltaje (exterior). Limita la corriente de salida bajo sobretensión/sobrecorriente para proteger los elementos calefactores. |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, potencia de salida %, Voltaje, actual, etc.. |
| Botones | Botones importados, vida útil >100,000 ciclos, con indicadores LED |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-control de programa de segmento, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| Entrada de múltiples curvas | 50-control de programa de segmento |
Áreas de aplicación
- Ultra-High Temperature Ceramic Sintering: Suitable for large-scale and batch sintering of ultra-high temperature ceramics such as silicon carbide, silicon nitride, aluminum nitride, and zirconium oxide. The maximum temperature of 1750℃ meets the densification requirements of high-performance ceramics.
- Hard Alloys and Powder Metallurgy: Suitable for ultra-high temperature sintering of tungsten carbide-based hard alloys and refractory metal powder metallurgy products. A 1000kg load capacity is suitable for mass production.
- High-Temperature Alloy Heat Treatment: Suitable for solution treatment, aging treatment, and other processes for special alloys such as nickel-based and cobalt-based high-temperature alloys.
- Refractory Materials: Suitable for high-temperature sintering and heat treatment of advanced refractory products.
- Electronic Ceramics and Functional Materials: Suitable for ultra-high temperature sintering of functional ceramics such as piezoelectric ceramics and magnetic materials.
- Nuevo material R&D y producción piloto: Suitable for process research of new materials such as composite materials and special ceramics, as well as experimental teaching and pilot production in materials science and metallurgical engineering majors in universities and research institutes.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes) about 1700℃ High-Temperature Precision Energy-Saving Bogie Hearth Furnace
- What is the maximum temperature of this bogie hearth furnace?
The maximum operating temperature of the equipment is 1750℃, and the recommended long-term continuous operating temperature is 1700℃, which can meet the needs of most high-temperature sintering processes.
- Can the furnace chamber size be customized?
Sí. The furnace chamber size, bogie load capacity, heating method, temperature control system, and automation configuration can all be customized according to customer process requirements.
- Can process curves be saved?
Supports 50-segment program curve control, and can store and recall multiple sets of sintering process parameters to achieve consistent management in batch production.
- What is the loading weight?
The standard configuration loading platform has a maximum load capacity of 1000kg, and larger load capacity specifications can be designed according to customer needs.
- Will the outer shell of the equipment get very hot during operation?
No. The equipment adopts a double-layer air-cooled structure, and the surface temperature of the furnace body remains below 45℃ during long-term operation, improving operational safety.
