19.5m³ Precision Energy-Saving Trolley High-Temperature Furnace

1200℃ Precision Energy-Saving Trolley High-Temperature Furnace

This precision energy-saving trolley high-temperature furnace features an electrically operated top-opening furnace door and an electrically operated trolley for loading and unloading. The control system and furnace body are separate structures, specifically developed for large workpieces, high-precision heat treatment, and continuous production processes. The equipment uses a high-purity alumina fiber furnace lining and a high-temperature molybdenum alloy resistance band heating system, characterized by rapid heating, uniform temperature field, এবং উল্লেখযোগ্য শক্তি সঞ্চয়. It is particularly suitable for heat treatment processes of large products requiring high temperature uniformity.

High-Temperature Furnace Product Features

1. Nine Independent Temperature Control Units for Uniform Temperature Control

This equipment employs nine independent temperature control units: six on each side, one at the bottom, one at the furnace door, and one on the rear wall, achieving comprehensive multi-point independent temperature control. Furnace temperature uniformity is ±5℃ (no load), and temperature control accuracy is ±1℃. Integrated circuit control eliminates overshoot.

2. Four High-Temperature Hot Air Stirring Fans for More Uniform Temperature

To ensure more uniform temperature within the high-temperature furnace chamber, the electric furnace is designed with four high-temperature stirring fans installed at the top, distributed at the front, middle, and rear. The common operating temperature is 950-1050℃. The fans are made of 310S steel, water-cooled, and have adjustable frequency conversion speed, effectively eliminating temperature stratification within the furnace chamber.

3. Electric Top-Opening Furnace Door + Electric Loading Platform for Convenient Operation

The furnace door is integrated with the furnace chamber. The door opens electrically from the top (with controllable opening height) and is equipped with a locking device. The loading platform is electrically operated, with a motor driving a reducer to move the platform in and out, and is equipped with limit switches. The loading platform has a load capacity of 10 tons.

4. Multi-faceted heating for uniform temperature

The heating elements are high-temperature alloy resistance bands (containing molybdenum, with a surface temperature reaching 1380℃), installed on the sides and bottom to form a comprehensive three-dimensional heating field. The heating rate is freely adjustable, ranging from a maximum of 20℃/min to a minimum of 1℃/h, meeting the requirements of different materials and processes for heating profiles.

5. Stepped cross-sealing for reliable sealing

The furnace opening and the refractory material of the charging platform of this equipment adopt a stepped cross-sealing system, with angles machined at both the top and bottom ends of the refractory material. This angle increases when the charging platform is opened and gradually decreases when it is closed, thereby ensuring the reliability of the seal under long-term use.

High-Temperature Furnace Application Areas

• Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. A 10-ton load capacity is suitable for large-size, heavy ceramic workpieces. Multi-point temperature control and hot air stirring ensure uniform temperature.
• Refractory Material Heat Treatment: Suitable for sintering and heat treatment of refractory products such as refractory bricks, magnesia-carbon bricks, and high-alumina bricks. High load-bearing capacity meets the production needs of heavy-duty refractory materials.
• Metallic Material Heat Treatment: Suitable for annealing, normalizing, টেম্পারিং, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds.
• Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
• Electronic Ceramics and Magnetic Materials: Suitable for batch sintering of electronic functional ceramics such as piezoelectric ceramics, dielectric ceramics, and soft magnetic ferrites.
• Universities and Research Institutes: Suitable for experimental teaching and pilot production in materials science, metallurgical engineering, and other related majors.

কোম্পানির প্রোফাইল

একটি পেশাদার উদ্যোগ যা তাপ চিকিত্সা প্রযুক্তি পরিষেবা এবং আর&ডি, উত্পাদন, এবং উচ্চ-তাপমাত্রার বৈদ্যুতিক চুল্লি বিক্রি.

কোম্পানী উচ্চ-তাপমাত্রার বৈদ্যুতিক চুল্লিগুলির বিকাশের দিকে মনোনিবেশ করে যা সম্পূর্ণ তাপমাত্রা পরিসীমা -100℃ থেকে 2600℃ পর্যন্ত কভার করে।. এর পণ্যগুলির মধ্যে রয়েছে পরীক্ষামূলক বৈদ্যুতিক চুল্লি, ভ্যাকুয়াম বায়ুমণ্ডল চুল্লি, শিল্প ভাটা, এবং মাঝারি-ফ্রিকোয়েন্সি আনয়ন গরম করার সরঞ্জাম. প্রধান পণ্য বক্স furnaces অন্তর্ভুক্ত, নল চুল্লি, উত্তোলন চুল্লি, pusher kilns, বগি চুল্লি, ঘূর্ণমান ভাটা, টানেল ভাটা, এবং বিভিন্ন বিশেষ মাঝারি ফ্রিকোয়েন্সি চুল্লি.

কোম্পানি প্রযুক্তিগত উদ্ভাবন মেনে চলে এবং ISO9001 এবং EU CE সার্টিফিকেশন পাস করেছে. এর মালিক 21 নিবন্ধিত ট্রেডমার্ক, 29 পেটেন্ট, এবং 27 সফ্টওয়্যার কপিরাইট.

পেমেন্ট পদ্ধতি

টিটি

চালান পদ্ধতি

বৈদ্যুতিক চুল্লি তিনটি স্তরে প্যাকেজ করা হয়: প্রথমে ফেনা কাগজে মোড়ানো, তারপর প্লাস্টিকের ফিল্মে মোড়ানো, এবং অবশেষে একটি কাঠের ক্রেটে বস্তাবন্দী.

High-Temperature Furnace Frequently Asked Questions (FAQ)

1. What is the biggest feature of this bogie hearth furnace?

The equipment adopts a 9-zone independent temperature control and high-temperature hot air circulation system, which can significantly improve the temperature uniformity of the large furnace chamber, making it ideal for sintering large products.

2. What is the maximum load capacity of the charging platform?

The standard design has a maximum load capacity of 10 tons, and larger loads can be customized.

3. How does the furnace door open?

It adopts an electric top-opening furnace door design with adjustable opening height and a safety locking device.

4. এটা স্বয়ংক্রিয় নিয়ন্ত্রণ সমর্থন করে?

It supports 30-segment program temperature control and can be upgraded to 50-segment program control to achieve fully automated process operation.

5. Can the furnace chamber size be customized?

Customization is supported according to customer product size, production volume requirements, and process requirements.