Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
1200°C Car Bottom Furnace With Hot Air Circulation
제품 매개변수
설명
1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)
This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, 가열 냉각, 템퍼링, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.
The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.
제품특징
- Large-capacity furnace chamber
The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.
- Multi-faceted heating, 균일한 온도
The heating elements use high-temperature alloy resistance wire, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Furnace temperature uniformity is ±5℃ (no load), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.
- Hot air stirring fan, more uniform temperature
Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.
- Stepped Cross-Sealing for Reliable Sealing
The furnace opening and charging platform refractory materials are fitted with a stepped cross-sealing system. The refractory materials have angles at both the top and bottom; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.
- Touchscreen Control for Historical Data Traceability
The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.
| 온도 | 1200℃ |
| Power Supply AC | Three-phase 380V |
| Chamber Dimensions (D×W×H mm) | 2000×1000×1000 |
| Heating Element Installation Location | Evenly distributed on both sides + bottom |
| Temperature Control Accuracy | ±1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | ±5℃ (no-load) |
| Temperature Measuring Element | Type K thermocouple, range 0-1200℃ |
| 가열 속도 | 자유롭게 조절 가능: 최대 15℃/분, 분. 1℃/시간 |
| 발열체 | High-temperature alloy resistance wire |
| 용광로 본체 | CNC 가공, 우아한, 지면, 절인, 인산염 처리된, 분말 코팅, 고온 구운. Aesthetic appearance, oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean |
| 로 본체 구조 | Air-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, preventing high-temperature oxidation of heating element conductive strips |
| Furnace Mouth and Platform Refractory Fit | Step cross-seal design with angles on both refractories; platform opening angle increases and gradually decreases as platform closes |
| Loading Platform Load Capacity | 500Kg |
| Loading Platform Movement | Electric in/out |
| Refractory Material | Vacuum-formed alumina lightweight material. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: high service temperature, low heat storage, thermal shock resistance, good insulation |
| Insulation Material | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard |
| Furnace Shell Temperature | <45℃ during long-term continuous operation |
| Protection | Integrated modular control unit, dual-loop control and protection: overshoot, over/under regulation, broken thermocouple, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, 소프트 스타트, 등. |
| Control | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits output current under surge/overcurrent to protect heating elements |
| 디스플레이 매개변수 | 온도, 세그먼트 번호, 세그먼트 시간, 남은 시간, output power %, 전압, 현재의, 등. |
| Buttons | Premium buttons, 서비스 수명 >100,000 사이클, with LED indicators |
| Temperature Curve Setting | Intelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segment program control, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control |
| 터치스크린 | Touch screen for temperature curve setting, historical curve storage, data report, 등. |
| 교반 팬 | 금속 교반 팬, automatically starts with PLC and temperature segment |
| Multi-Curve Input | 30-segment program control: 30 segments for 1 curve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily |
| Included Accessories | Two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves |
| Warranty | 1 year free for furnace (heating elements not covered; natural damage within 3 months replaced free) |
| Precautions | 1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life) 2. No vacuum seal structure – do not introduce flammable/explosive gases 3. Small cracks in chamber after prolonged use are normal (repair with alumina coating) 4. Avoid corrosive gases (inform us for special lining treatment if required) 5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation) 6. Place in well-ventilated, dry location |
| Packing List | One furnace, two heating elements, two sets of rod holders, one crucible tongs, one pair of high-temperature gloves, one manual, one certificate of conformity, one acceptance report (factory test report), one sales delivery note |
| Shipping | 1. Two-layer packaging: foam paper + plastic film + iron base frame 2. Free domestic delivery (city area) 3. Supplier bears any damage during transport 4. Shipping methods: truck, rail, sea (export), air (export); wooden pallet + carton for nearby delivery |
응용분야
- Large-scale Ceramic Sintering: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
- Metallic Material Heat Treatment: Suitable for annealing, 정규화, 템퍼링, 담금질, and other heat treatment processes for large metal parts, castings, forgings, and molds. A 500kg load capacity meets the needs of mass production.
- Powder Metallurgy Product Sintering: Suitable for batch sintering of iron-based and copper-based powder metallurgy products. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
- Electronic Ceramics and Magnetic Materials: 압전 세라믹 등 전자 기능성 세라믹의 일괄 소결에 적합합니다., 유전체 세라믹, and soft magnetic ferrites.
- Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
자주 묻는 질문 (FAQ)
- What is the function of the hot air stirring system?
The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.
- Can it operate automatically?
예. The equipment supports 30-segment automatic temperature control, enabling automatic heating, heat preservation, cooling, and process management.
- Will the outer surface of the furnace get very hot?
아니요. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.
- 사용자 정의가 지원됩니까??
Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, control system, and automation configuration.
- How long is the equipment warranty?
The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.
