Luoyang Anjing Intelligence Equipment는 고온 전기로 분야의 글로벌 리더입니다.
1400°C Car Bottom Furnace With Touchscreen Control
제품 매개변수
설명
1400℃ Car Bottom Furnace
The 1400℃ car bottom furnace is an industrial electric furnace suitable for heat treatment of large workpieces. It belongs to the Car Bottom Furnace/Bogie Hearth Furnace type. The equipment adopts a movable trolley structure, facilitating the loading and unloading of heavy or large workpieces. It is widely used in the metallurgy, machinery manufacturing, mold making, and new materials industries.
This equipment, combined with a touchscreen intelligent control system, achieves high-precision temperature control and automated operation, making it an ideal device for heat treatment and sintering processes of medium to large workpieces.
제품특징 (자동차 바닥로)
- Large-capacity furnace chamber, 2-ton load capacity
This car bottom furnace has a furnace chamber size of 1500mm × 1000mm × 1000mm (depth × width × height), with a volume of 1.5 cubic meters and a loading platform load capacity of 2 톤. Suitable for heat treatment and sintering processes of large workpieces and batch products, it is an ideal piece of equipment for mass production.
- Electric loading platform inlet and outlet, 편리한 조작
The loading platform uses an electric inlet and outlet system with a 2-ton load capacity, ensuring stable and reliable operation. The refractory material between the furnace opening and the loading platform is stepped and cross-sealed, with angles on both the top and bottom of the refractory material. The opening angle of the loading platform increases, and the closing angle gradually decreases, ensuring a good seal.
- Peripheral heating
The heating elements are U-shaped silicon carbide rods of equal diameter, evenly distributed around the furnace chamber to form a three-dimensional heating field. The silicon carbide heating element is a non-metallic high-temperature electric heating element made primarily of high-purity α-SiC. It features rapid heating, 높은 열효율, long lifespan, resistance to deformation at high temperatures, and ease of installation, operation, and maintenance. Temperatures can reach 1500℃.
- 정밀한 온도 제어, Uniform Furnace Temperature
It employs a platinum-rhodium S thermocouple (temperature range 0-1600℃), with a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±5℃. The heating rate can be freely adjusted from 1℃/h to 15℃/min to meet the heating speed requirements of different materials and processes.
- 7-inch Touchscreen Centralized Control
Equipped with a touchscreen, it allows for temperature curve setting and features an intuitive and user-friendly interface. It uses an intelligent temperature controller that supports multiple adjustment methods, including standard PID, AI-based APID, or MPT, and possesses self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot.
| Temperature Control Accuracy | ±1℃ (integrated circuit control, no overshoot) |
| Furnace Temperature Uniformity | ±5℃ (챔버 크기에 따라 다름) |
| Temperature Measuring Element | Platinum-rhodium type S thermocouple, measuring range 0-1600℃ |
| 가열 속도 | Freely adjustable range: 최대 15℃/분, 분. 1℃/시간 |
| 발열체 | Silicon carbide rods (U-shaped constant diameter), made of high-purity α-SiC as main raw material, non-metallic high-temperature heating element. 특징: fast heating, 높은 열효율, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature resistance up to 1500℃. |
| 용광로 본체 | CNC 가공, 우아한, 지면, 절인, 인산염 처리된, 분말 코팅, 고온 구운. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean. |
| 로 본체 구조 | Advanced air-cooled double-layer furnace body structure with effective air-cooled guide baffles for overall cold air circulation, ultimately cooling and discharging heating element conductive strips, preventing high-temperature oxidation of conductive strips and ensuring a good working environment. |
| Furnace Mouth & Loading Platform Refractory Fit | Step cross-seal design with angles on both refractory materials; loading platform opening angle increases and gradually decreases as the platform closes. |
| Refractory Material | Vacuum-formed high-purity alumina lightweight material for lining. Lightweight hollow ball alumina plates at easily impacted areas (furnace mouth, bottom) for high service temperature, low heat storage, thermal shock resistance, and good insulation (energy saving >80% vs. old furnaces). |
| Insulation Material | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, alumina (polycrystalline) fiberboard. Energy saving >80% vs. old furnaces. |
| Furnace Shell Temperature | <45℃ during long-term continuous operation. |
| 보호 기능 | Integrated modular control unit with accurate precision, dual-loop control and protection. Includes protection against overshoot, overregulation, underregulation, broken thermocouple, 위상 손실, 과전압, 과전류, 온도 이상, 현재 피드백, and soft start. |
| 제어 방법 | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits current within rated range to protect heating elements from surges, ensuring safe and reliable control and accuracy. |
| 디스플레이 매개변수 | 온도, 세그먼트 번호, 세그먼트 시간, 남은 시간, output power %, 전압, 현재의, 등. |
| Buttons | Imported buttons, 서비스 수명 >100,000 사이클, with LED indicators. |
| Temperature Curve Setting | Intelligent temperature controller supporting standard PID, APID, MPT, 등. Features self-tuning and self-learning, no overshoot/undershoot. Supports 30-segment program control for任意 ramp heating/cooling, with programmable commands including jump (고리), 달리다, 정지시키다, 그리고 멈춰라; programs can be modified during operation. Curve fitting function achieves smooth control effects. |
| 터치스크린 | Temperature curve setting via touch screen. |
| Multi-Curve Input | 30-segment program control: 30 segments for one curve, 14 segments each for two curves, 9 segments each for three curves, 5 segments each for five curves. Multiple curves can be input simultaneously and freely called during use. |
응용분야 (자동차 바닥로)
- Large Metal Workpiece Heat Treatment: Annealing, 정규화, 담금질, and tempering processes for large castings, forgings, molds, rolls, and other metal workpieces. A 2-ton load capacity meets the processing needs of heavy workpieces.
- 고급 세라믹 소결: Batch sintering of large-scale products made of high-performance ceramics such as alumina, 산화지르코늄, 질화규소, 그리고 실리콘 카바이드. A large 1.5 cubic meter capacity improves production efficiency.
- 내화물: High-temperature sintering of refractory bricks, refractory castables, 마그네시아 탄소 벽돌, and other refractory materials. The furnace chamber size can accommodate batch stacking of standard refractory bricks.
- 분말야금학: Batch sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation.
- Metal Casting Heat Treatment: Stress-relieving annealing, 정규화, and tempering treatments for large cast steel and cast iron parts to eliminate casting stress and improve mechanical properties.
- Mold Heat Treatment: Quenching, 템퍼링, and annealing of large molds; furnace chambers large enough to accommodate multiple molds simultaneously.
- Automotive Parts: Batch heat treatment of large automotive structural components, chassis parts, transmission components, 등.
- Aerospace Components: Heat treatment processes for large aerospace structural components and high-temperature alloy parts.
회사 프로필
열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.
-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.
회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.
결제 방법
TT
배송 방법
전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..
Car Bottom Furnace Frequently Asked Questions (FAQ)
- What is this furnace used for?
It is used for large-volume heat treatment, 소결, 가열 냉각, and other processes involving large workpieces.
- What is the maximum temperature?
The maximum operating temperature is 1400℃, suitable for various high-temperature heat treatment processes.
- Can it operate automatically?
예. The equipment supports PLC program control, enabling fully automatic heating, 보유, 그리고 냉각.
- How much can the loading platform hold?
2 톤, electrically operated, easy to operate.
- How is the sealing performance?
The furnace opening and loading platform use a stepped, cross-sealing design with angles at both the top and bottom, gradually tightening when closing.
