Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
1400°C Car Bottom Furnace With Touchscreen Control
PARÂMETROS DO PRODUTO
Descrição
1400℃ Car Bottom Furnace
The 1400℃ car bottom furnace is an industrial electric furnace suitable for heat treatment of large workpieces. It belongs to the Car Bottom Furnace/Bogie Hearth Furnace type. The equipment adopts a movable trolley structure, facilitating the loading and unloading of heavy or large workpieces. It is widely used in the metallurgy, machinery manufacturing, mold making, and new materials industries.
This equipment, combined with a touchscreen intelligent control system, achieves high-precision temperature control and automated operation, making it an ideal device for heat treatment and sintering processes of medium to large workpieces.
Recursos do produto (Forno inferior do carro)
- Large-capacity furnace chamber, 2-ton load capacity
This car bottom furnace has a furnace chamber size of 1500mm × 1000mm × 1000mm (depth × width × height), with a volume of 1.5 cubic meters and a loading platform load capacity of 2 tons. Suitable for heat treatment and sintering processes of large workpieces and batch products, it is an ideal piece of equipment for mass production.
- Electric loading platform inlet and outlet, convenient operation
The loading platform uses an electric inlet and outlet system with a 2-ton load capacity, ensuring stable and reliable operation. The refractory material between the furnace opening and the loading platform is stepped and cross-sealed, with angles on both the top and bottom of the refractory material. The opening angle of the loading platform increases, and the closing angle gradually decreases, ensuring a good seal.
- Peripheral heating
The heating elements are U-shaped silicon carbide rods of equal diameter, evenly distributed around the furnace chamber to form a three-dimensional heating field. The silicon carbide heating element is a non-metallic high-temperature electric heating element made primarily of high-purity α-SiC. It features rapid heating, high thermal efficiency, long lifespan, resistance to deformation at high temperatures, and ease of installation, operation, and maintenance. Temperatures can reach 1500℃.
- Precise Temperature Control, Uniform Furnace Temperature
It employs a platinum-rhodium S thermocouple (temperature range 0-1600℃), with a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±5℃. The heating rate can be freely adjusted from 1℃/h to 15℃/min to meet the heating speed requirements of different materials and processes.
- 7-inch Touchscreen Centralized Control
Equipped with a touchscreen, it allows for temperature curve setting and features an intuitive and user-friendly interface. It uses an intelligent temperature controller that supports multiple adjustment methods, including standard PID, AI-based APID, or MPT, and possesses self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot.
| Precisão do controle de temperatura | ±1℃ (integrated circuit control, no overshoot) |
| Uniformidade da temperatura do forno | ±5℃ (depending on chamber size) |
| Temperature Measuring Element | Platinum-rhodium type S thermocouple, measuring range 0-1600℃ |
| Heating Rate | Freely adjustable range: max 15℃/min, min 1℃/h |
| Elemento de aquecimento | Hastes de carboneto de silício (U-shaped constant diameter), made of high-purity α-SiC as main raw material, non-metallic high-temperature heating element. Features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature resistance up to 1500℃. |
| Corpo do Forno | CNC usinado, polido, chão, em conserva, fosfatado, revestido a pó, assado em alta temperatura. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, fácil de limpar. |
| Estrutura do Corpo do Forno | Advanced air-cooled double-layer furnace body structure with effective air-cooled guide baffles for overall cold air circulation, ultimately cooling and discharging heating element conductive strips, preventing high-temperature oxidation of conductive strips and ensuring a good working environment. |
| Furnace Mouth & Loading Platform Refractory Fit | Step cross-seal design with angles on both refractory materials; loading platform opening angle increases and gradually decreases as the platform closes. |
| Material refratário | Vacuum-formed high-purity alumina lightweight material for lining. Lightweight hollow ball alumina plates at easily impacted areas (furnace mouth, bottom) for high service temperature, armazenamento de baixo calor, resistência ao choque térmico, and good insulation (energy saving >80% vs. old furnaces). |
| Material de isolamento | Isolamento de três camadas: placa de fibra de silicato de alumínio, painel de fibras de alumina, alumina (policristalino) painel de fibra. Energy saving >80% vs. old furnaces. |
| Temperatura do casco do forno | <45℃ durante operação contínua de longo prazo. |
| Protection Functions | Integrated modular control unit with accurate precision, controle e proteção de loop duplo. Includes protection against overshoot, overregulation, underregulation, termopar quebrado, perda de fase, sobretensão, sobrecorrente, temperatura excessiva, comentários atuais, and soft start. |
| Control Method | Controle de disparo do módulo tiristor de malha fechada, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits current within rated range to protect heating elements from surges, ensuring safe and reliable control and accuracy. |
| Parâmetros de exibição | Temperature, número do segmento, tempo do segmento, tempo restante, potência de saída %, tensão, atual, etc.. |
| Botões | Botões importados, vida útil >100,000 ciclos, com indicadores LED. |
| Configuração da curva de temperatura | Intelligent temperature controller supporting standard PID, APID, MPT, etc.. Features self-tuning and self-learning, sem overshoot/undershoot. Supports 30-segment program control for任意 ramp heating/cooling, with programmable commands including jump (loop), run, pause, and stop; programs can be modified during operation. Curve fitting function achieves smooth control effects. |
| Touch Screen | Temperature curve setting via touch screen. |
| Entrada multicurva | 30-controle de programa de segmento: 30 segments for one curve, 14 segments each for two curves, 9 segments each for three curves, 5 segments each for five curves. Multiple curves can be input simultaneously and freely called during use. |
Áreas de aplicação (Forno inferior do carro)
- Large Metal Workpiece Heat Treatment: Annealing, normalizing, quenching, and tempering processes for large castings, forgings, moldes, rolls, and other metal workpieces. A 2-ton load capacity meets the processing needs of heavy workpieces.
- Advanced Ceramic Sintering: Batch sintering of large-scale products made of high-performance ceramics such as alumina, óxido de zircônio, nitreto de silício, e carboneto de silício. A large 1.5 cubic meter capacity improves production efficiency.
- Refractory Materials: High-temperature sintering of refractory bricks, refractory castables, magnesia-carbon bricks, and other refractory materials. The furnace chamber size can accommodate batch stacking of standard refractory bricks.
- Metalurgia do Pó: Batch sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation.
- Metal Casting Heat Treatment: Stress-relieving annealing, normalizing, and tempering treatments for large cast steel and cast iron parts to eliminate casting stress and improve mechanical properties.
- Mold Heat Treatment: Quenching, tempering, and annealing of large molds; furnace chambers large enough to accommodate multiple molds simultaneously.
- Automotive Parts: Batch heat treatment of large automotive structural components, chassis parts, transmission components, etc..
- Aerospace Components: Heat treatment processes for large aerospace structural components and high-temperature alloy parts.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Car Bottom Furnace Frequently Asked Questions (Perguntas frequentes)
- What is this furnace used for?
It is used for large-volume heat treatment, sinterização, recozimento, and other processes involving large workpieces.
- What is the maximum temperature?
The maximum operating temperature is 1400℃, suitable for various high-temperature heat treatment processes.
- Can it operate automatically?
Sim. The equipment supports PLC program control, enabling fully automatic heating, holding, and cooling.
- How much can the loading platform hold?
2 tons, electrically operated, easy to operate.
- How is the sealing performance?
The furnace opening and loading platform use a stepped, cross-sealing design with angles at both the top and bottom, gradually tightening when closing.
