Luoyang Anjing Intelligence Equipment is een wereldleider op het gebied van elektrische ovens voor hoge temperaturen
1400°C Car Bottom Furnace With Touchscreen Control
PRODUCTPARAMETERS
Beschrijving
1400℃ Car Bottom Furnace
The 1400℃ car bottom furnace is an industrial electric furnace suitable for heat treatment of large workpieces. It belongs to the Car Bottom Furnace/Bogie Hearth Furnace type. The equipment adopts a movable trolley structure, facilitating the loading and unloading of heavy or large workpieces. It is widely used in the metallurgy, machinery manufacturing, mold making, and new materials industries.
This equipment, combined with a touchscreen intelligent control system, achieves high-precision temperature control and automated operation, making it an ideal device for heat treatment and sintering processes of medium to large workpieces.
Producteigenschappen (Auto-bodemoven)
- Large-capacity furnace chamber, 2-ton load capacity
This car bottom furnace has a furnace chamber size of 1500mm × 1000mm × 1000mm (depth × width × height), with a volume of 1.5 cubic meters and a loading platform load capacity of 2 ton. Suitable for heat treatment and sintering processes of large workpieces and batch products, it is an ideal piece of equipment for mass production.
- Electric loading platform inlet and outlet, handige bediening
The loading platform uses an electric inlet and outlet system with a 2-ton load capacity, ensuring stable and reliable operation. The refractory material between the furnace opening and the loading platform is stepped and cross-sealed, with angles on both the top and bottom of the refractory material. The opening angle of the loading platform increases, and the closing angle gradually decreases, ensuring a good seal.
- Peripheral heating
The heating elements are U-shaped silicon carbide rods of equal diameter, evenly distributed around the furnace chamber to form a three-dimensional heating field. The silicon carbide heating element is a non-metallic high-temperature electric heating element made primarily of high-purity α-SiC. It features rapid heating, high thermal efficiency, long lifespan, resistance to deformation at high temperatures, and ease of installation, operation, and maintenance. Temperatures can reach 1500℃.
- Precise Temperature Control, Uniform Furnace Temperature
It employs a platinum-rhodium S thermocouple (temperature range 0-1600℃), with a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±5℃. The heating rate can be freely adjusted from 1℃/h to 15℃/min to meet the heating speed requirements of different materials and processes.
- 7-inch Touchscreen Centralized Control
Equipped with a touchscreen, it allows for temperature curve setting and features an intuitive and user-friendly interface. It uses an intelligent temperature controller that supports multiple adjustment methods, including standard PID, AI-based APID, or MPT, and possesses self-tuning and self-learning functions, exhibiting excellent control characteristics with no overshoot or undershoot.
| Nauwkeurigheid van temperatuurregeling | ±1℃ (integrated circuit control, no overshoot) |
| Uniformiteit van de oventemperatuur | ±5℃ (afhankelijk van de kamergrootte) |
| Temperatuur meetelement | Platinum-rhodium type S thermocouple, measuring range 0-1600℃ |
| Verwarmingssnelheid | Freely adjustable range: max 15℃/min, min 1℃/h |
| Verwarmingselement | Silicon carbide rods (U-shaped constant diameter), made of high-purity α-SiC as main raw material, non-metallic high-temperature heating element. Features: fast heating, high thermal efficiency, long life, not easily deformed at high temperatures, easy installation and maintenance, temperature resistance up to 1500℃. |
| Ovenlichaam | CNC-gefreesd, polished, ground, pickled, phosphated, powder coated, high-temperature baked. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, easy to clean. |
| Structuur van het ovenlichaam | Advanced air-cooled double-layer furnace body structure with effective air-cooled guide baffles for overall cold air circulation, ultimately cooling and discharging heating element conductive strips, preventing high-temperature oxidation of conductive strips and ensuring a good working environment. |
| Oven mond & Laadplatform vuurvaste pasvorm | Step cross-seal design with angles on both refractory materials; loading platform opening angle increases and gradually decreases as the platform closes. |
| Vuurvast materiaal | Vacuum-formed high-purity alumina lightweight material for lining. Lightweight hollow ball alumina plates at easily impacted areas (furnace mouth, onderkant) for high service temperature, low heat storage, thermal shock resistance, and good insulation (energy saving >80% vs. old furnaces). |
| Isolatiemateriaal | Three-layer insulation: aluminum silicate fiberboard, alumina fiberboard, aluminiumoxide (polycrystalline) fiberboard. Energy saving >80% vs. old furnaces. |
| Ovenschaaltemperatuur | <45℃ during long-term continuous operation. |
| Beveiligingsfuncties | Integrated modular control unit with accurate precision, dual-loop control and protection. Includes protection against overshoot, overregulering, onderregulering, kapot thermokoppel, fase verlies, overspanning, overstroom, te hoge temperatuur, huidige feedback, en zachte start. |
| Controlemethode | Closed-loop thyristor module trigger control, phase-shift triggering. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Current loop (inner), voltage loop (outer). Limits current within rated range to protect heating elements from surges, ensuring safe and reliable control and accuracy. |
| Display Parameters | Temperatuur, segmentnummer, segment tijd, resterende tijd, output power %, spanning, huidig, enz. |
| Buttons | Imported buttons, service life >100,000 cycli, met LED-indicatoren. |
| Temperature Curve Setting | Intelligent temperature controller supporting standard PID, APID, MPT, enz. Features self-tuning and self-learning, no overshoot/undershoot. Supports 30-segment program control for任意 ramp heating/cooling, with programmable commands including jump (lus), loop, pauze, en stop; programs can be modified during operation. Curve fitting function achieves smooth control effects. |
| Touch Screen | Temperature curve setting via touch screen. |
| Multi-Curve Input | 30-segment program control: 30 segments for one curve, 14 segments each for two curves, 9 segments each for three curves, 5 segments each for five curves. Multiple curves can be input simultaneously and freely called during use. |
Toepassingsgebieden (Auto-bodemoven)
- Large Metal Workpiece Heat Treatment: Annealing, normaliseren, uitdoven, and tempering processes for large castings, forgings, molds, rolls, and other metal workpieces. A 2-ton load capacity meets the processing needs of heavy workpieces.
- Advanced Ceramic Sintering: Batch sintering of large-scale products made of high-performance ceramics such as alumina, zirkoniumoxide, siliciumnitride, en siliciumcarbide. A large 1.5 cubic meter capacity improves production efficiency.
- Refractory Materials: High-temperature sintering of refractory bricks, refractory castables, magnesia-carbon bricks, and other refractory materials. The furnace chamber size can accommodate batch stacking of standard refractory bricks.
- Poedermetallurgie: Batch sintering of iron-based and copper-based powder metallurgy products. A protective atmosphere can be introduced to prevent oxidation.
- Metal Casting Heat Treatment: Stress-relieving annealing, normaliseren, and tempering treatments for large cast steel and cast iron parts to eliminate casting stress and improve mechanical properties.
- Mold Heat Treatment: Quenching, temperen, en gloeien van grote mallen; furnace chambers large enough to accommodate multiple molds simultaneously.
- Automotive Parts: Batch heat treatment of large automotive structural components, chassis parts, transmission components, enz.
- Lucht- en ruimtevaartcomponenten: Heat treatment processes for large aerospace structural components and high-temperature alloy parts.
Bedrijfsprofiel
Een professionele onderneming gespecialiseerd in diensten op het gebied van warmtebehandelingstechnologie en de R&D, productie, en verkoop van elektrische ovens voor hoge temperaturen.
Het bedrijf richt zich op de ontwikkeling van elektrische ovens voor hoge temperaturen die een volledig temperatuurbereik van -100℃ tot 2600℃ bestrijken.. Tot de producten behoren experimentele elektrische ovens, ovens met vacuümatmosfeer, industriële ovens, en middenfrequente inductieverwarmingsapparatuur. De belangrijkste producten zijn onder meer doosovens, buis ovens, hijsovens, duwovens, draaistelovens, roterende ovens, tunnelovens, en diverse gespecialiseerde middenfrequentieovens.
Het bedrijf houdt zich aan technologische innovatie en is geslaagd voor de ISO9001- en EU CE-certificeringen. Het bezit 21 geregistreerde handelsmerken, 29 patenten, En 27 software-auteursrechten.
Betaalmethoden
TT
Verzendmethoden
De elektrische oven is verpakt in drie lagen: eerst verpakt in schuimpapier, vervolgens verpakt in plasticfolie, en ten slotte verpakt in een houten kist.
Car Bottom Furnace Frequently Asked Questions (Veelgestelde vragen)
- Waar wordt deze oven voor gebruikt??
It is used for large-volume heat treatment, sinteren, gloeien, and other processes involving large workpieces.
- What is the maximum temperature?
The maximum operating temperature is 1400℃, suitable for various high-temperature heat treatment processes.
- Kan het automatisch werken??
Ja. De apparatuur ondersteunt PLC-programmabesturing, waardoor volledig automatische verwarming mogelijk is, vasthouden, and cooling.
- How much can the loading platform hold?
2 ton, electrically operated, easy to operate.
- Hoe zijn de afdichtingsprestaties??
The furnace opening and loading platform use a stepped, cross-sealing design with angles at both the top and bottom, gradually tightening when closing.
