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1200°C Car Bottom Furnace With Hot Air Circulation

PRODUKTPARAMETRE

  1. Maks. Operating Temperature:1250℃
  2. Continuous Working Temperature:1200℃
  3. Power supply AC: Three-phase 380V
  4. Heating Element Position:Begge sider + bottom
  5. Temperaturkontrollnøyaktighet:±1℃
  6. Loading Table Design:Motor-driven loading platform with limit switch
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1200℃ High-Temperature Precision Trolley Furnace (with Hot Air Stirring System)

This 1200℃ high-temperature precision Car Bottom furnace is specifically designed for heat treatment, high-temperature sintering, annealing, temperering, and heat processing of large workpieces and industrial materials. The equipment adopts an electric trolley loading structure and is equipped with a hot air circulation stirring system, which effectively improves the uniformity of the temperature field within the furnace, meeting the stringent requirements for temperature consistency for large workpieces.

The furnace chamber dimensions are 2000×1000×1000mm, with a loading capacity of 500kg. It employs intelligent PID program temperature control and PLC automatic control technology to achieve a high-precision, automated, and highly reliable heat treatment process.

Produktfunksjoner

  1. Large-capacity furnace chamber

The furnace chamber dimensions are 2000×1000×1000mm (depth×width×height), with a large volume suitable for sintering and heat treatment of large workpieces or large batches of materials. The loading platform has a load capacity of 500Kg, is electrically operated, and is easy to operate.

Car Bottom Furnace Large-capacity furnace chamber
  1. Multi-faceted heating, uniform temperature

The heating elements use high-temperature alloy resistance wire, evenly distributed on both sides and the bottom of the furnace chamber, forming a multi-faceted three-dimensional heating field. Furnace temperature uniformity is ±5℃ (no load), temperature control accuracy is ±1℃, and integrated circuit control eliminates overshoot.

1200°C Car Bottom Furnace with Hot Air Circulation Furnace Heating Element
  1. Hot air stirring fan, more uniform temperature

Equipped with a metal stirring fan, automatically activated by the PLC and temperature range. Hot air stirring forces hot air circulation within the furnace chamber, effectively eliminating temperature stratification and ensuring uniform temperature throughout the furnace chamber, making it particularly suitable for processes with strict temperature uniformity requirements.

Car Bottom Furnace With Hot Air Circulation
  1. Stepped Cross-Sealing for Reliable Sealing

Ovnsåpningen og ladeplattformens ildfaste materialer er utstyrt med et trinnvis tverrforseglingssystem. De ildfaste materialene har vinkler både i topp og bunn; the angle increases when the charging platform opens and gradually decreases when closing, ensuring reliable sealing over long-term use and reducing heat loss.

  1. Touchscreen Control for Historical Data Traceability

The system uses a touchscreen to set temperature curves and can store historical curves and data reports. It features a 30-segment programmable control function, allowing input of multiple curves (single 30-segment/two 14-segment/three 9-segment/five 5-segment), which can be easily recalled for process analysis and quality traceability.

Temperatur1200℃
Strømforsyning ACThree-phase 380V
Kammerdimensjoner (D×W×H mm)2000×1000×1000
Installasjonssted for varmeelementEvenly distributed on both sides + bottom
Temperaturkontrollnøyaktighet±1℃ (integrert kretskontroll, ingen overskridelse)
Enhet i ovnstemperatur±5℃ (no-load)
TemperaturmåleelementType K thermocouple, range 0-1200℃
OppvarmingshastighetFritt justerbar: max 15℃/min, min. 1 ℃/t
VarmeelementHigh-temperature alloy resistance wire
OvnskroppCNC maskinert, polert, bakke, syltet, fosfatert, pulverlakkert, høytemperatur bakt. Aesthetic appearance, oxidation/acid/alkali/corrosion/high temperature resistant, lett å rengjøre
Ovns kroppsstrukturAir-cooled double-layer structure with effective air-cooled guide baffles for overall cold air circulation, forhindrer høytemperaturoksidasjon av varmeelementets ledende strimler
Ildfast passform for ovnsmunn og plattformTrinn-tverrforseglingsdesign med vinkler på begge ildfaste materialer; plattformens åpningsvinkel øker og reduseres gradvis når plattformen lukkes
Lasteplattformens lastekapasitet500Kg
Loading Platform MovementElectric in/out
Ildfast materialeVacuum-formed alumina lightweight material. Easily impacted areas (furnace mouth, bottom) use lightweight hollow ball alumina plate: høy driftstemperatur, lav varmelagring, motstand mot termisk sjokk, god isolasjon
IsolasjonsmaterialeThree-layer insulation: aluminum silicate fiberboard, alumina fiberplate, alumina (polycrystalline) fiberboard
Ovnsskaltemperatur<45℃ under langsiktig kontinuerlig drift
BeskyttelseIntegrert modulær kontrollenhet, dual-loop kontroll og beskyttelse: overskride, over/under regulering, ødelagt termoelement, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, myk start, osv.
KontrollClosed-loop thyristor module trigger control, faseskift utløsende. Output voltage/current/power continuously adjustable with constant voltage/current/power characteristics. Nåværende sløyfe (indre), spenningssløyfe (ytre). Begrenser utgangsstrømmen under overspenning/overstrøm for å beskytte varmeelementer
Vis parametreTemperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt %, spenning, nåværende, osv.
KnapperPremium buttons, levetid >100,000 sykluser, med LED-indikatorer
Temperature Curve SettingIntelligent temperature controller supporting PID/APID/MPT adjustment, self-tuning/self-learning, no overshoot/undershoot, 30-segmentprogramkontroll, arbitrary ramp heating/cooling, programmable commands (jump/loop/run/pause/stop), program modifiable during operation, curve fitting for smooth control
Touch ScreenTouch screen for temperature curve setting, historical curve storage, datarapport, osv.
Stirring FanMetal stirring fan, automatically starts with PLC and temperature segment
Multi-kurveinngang30-segmentprogramkontroll: 30 segmenter for 1 kurve, 14 segments each for 2 curves, 9 segments each for 3 curves, 5 segments each for 5 curves; multiple curves can be input simultaneously and called arbitrarily
Inkludert tilbehørTo varmeelementer, to sett med stangholdere, en smeltedigel tang, ett par høytemperaturhansker
Garanti1 år gratis for ovn (varmeelementer ikke dekket; naturlig skade innenfor 3 måneder erstattet gratis)
Forholdsregler1. Recommended heating/cooling rate: 10-20℃/min (faster rates shorten heating element life)
2. No vacuum seal structure – do not introduce flammable/explosive gases
3. Small cracks in chamber after prolonged use are normal (repair with alumina coating)
4. Avoid corrosive gases (inform us for special lining treatment if required)
5. Prevent high-temperature solutions from leaking onto furnace bottom (use backing plate or alumina powder isolation)
6. Place in well-ventilated, dry location
PakkelisteÉn ovn, to varmeelementer, to sett med stangholdere, en smeltedigel tang, ett par høytemperaturhansker, én manual, ett samsvarssertifikat, én akseptrapport (testrapport fra fabrikken), en salgsseddel
Frakt1. Two-layer packaging: foam paper + plastic film + iron base frame
2. Free domestic delivery (city area)
3. Supplier bears any damage during transport
4. Shipping methods: truck, rail, sea (export), air (export); wooden pallet + carton for nearby delivery

Bruksområder

  • Storskala Keramisk Sintring: Suitable for batch sintering of large ceramic products such as alumina and zirconia. The large-capacity furnace (2000×1000×1000mm) can accommodate large ceramic workpieces, and hot air stirring ensures uniform temperature.
  • Metallisk materiale varmebehandling: Egnet for gløding, normalizing, temperering, quenching, and other heat treatment processes for large metal parts, castings, forgings, and molds. A 500kg load capacity meets the needs of mass production.
  • Powder Metallurgy Product Sintering: Egnet for batch sintring av jernbaserte og kobberbaserte pulvermetallurgiprodukter. Multi-faceted heating and hot air stirring ensure uniform furnace temperature, improving product density and performance consistency.
  • Elektronisk keramikk og magnetiske materialer: Egnet for batch sintring av elektronisk funksjonell keramikk som piezoelektrisk keramikk, dielektrisk keramikk, og myke magnetiske ferritter.
  • Refractory Material Heat Treatment: Suitable for high-temperature sintering and heat treatment of refractory bricks and refractory products.

Bedriftsprofil

En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.

Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.

Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.

Betalingsmetoder

TT

Forsendelsesmetoder

Den elektriske ovnen er pakket i tre lag: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.

Ofte stilte spørsmål (FAQ)

  1. What is the function of the hot air stirring system?

The hot air circulation system promotes uniform heat distribution within the furnace, effectively reducing temperature differences and improving product heating consistency and finished product quality.

  1. Can it operate automatically?

Ja. The equipment supports 30-segment automatic temperature control, enabling automatic heating, heat preservation, cooling, and process management.

  1. Will the outer surface of the furnace get very hot?

Ingen. The double-layer air-cooled structure design can control the furnace shell temperature below 45℃, improving operational safety.

  1. Is customization supported?

Customization is supported according to customer needs, including furnace size, temperature rating, loading weight, control system, and automation configuration.

  1. How long is the equipment warranty?

The entire machine is covered by a one-year free warranty. Heating elements that fail naturally within three months will be replaced free of charge.

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