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Halogenated Electrolyte Roller Sintering Furnace
製品パラメータ
説明
Halide Electrolyte Roller Hearth Furnace
The halide electrolyte roller sintering is a continuous roller hearth furnace and atmosphere furnace used for solid-state electrolyte materials in new energy applications.
The equipment combines a roller conveyor system with a controllable nitrogen protective atmosphere to achieve continuous sintering, heat treatment, and reaction process control of powder materials.
This equipment is suitable for the production of highly consistent materials and is a key continuous sintering furnace in the field of solid-state battery materials.
製品の特徴 Roller sintering
- Designed Specifically for Halogen Electrolyte Sintering
This roller sintering furnace (ローラーハースキルン) is specifically designed for the sintering process of halide electrolyte materials. It has an effective loading space of 330mm (L) × 330mm (W) × 100mm (H) and an effective load capacity of up to 50KG. It is suitable for continuous sintering of solid electrolyte materials such as sulfides, oxides, and halides.
- Uniform Heating from Top to Bottom, Uniform Temperature Distribution
The heating elements are made of silicon carbide and are embedded in the furnace bottom and top planes, arranged vertically, and protected by ceramic sheaths. Both the heating elements and temperature probes are protected by ceramic sheaths, making them resistant to acid and alkali corrosion. It uses N-type thermocouples with a temperature measurement range of 0-1000℃, and is also protected by ceramic sheaths.
- High-quality furnace structure with excellent insulation performance
The furnace top has a flat structure, using beams and support plates made of reaction-sintered silicon carbide, and is equipped with at least two layers of 1400℃-resistant fiberboard, at least one layer of 1260℃-resistant cotton board, and at least one layer of 1000℃-resistant cotton board, with an overall thickness of at least 200mm. The furnace bottom uses support rollers, employing hollow spheres, at least one layer of 1260℃-resistant cotton board, and at least one layer of 1000℃-resistant cotton board, with an overall thickness of at least 200mm.
- Pneumatic side-opening door with reliable sealing
The furnace door opens 180 degrees axially and can rotate 360 degrees, preventing the inner wall of the furnace door from scorching your arms when handling high-temperature materials. The furnace door is made of SUS316 stainless steel plate, lined with at least one layer of 1400℃-resistant fiberboard, at least one layer of 1260℃-resistant cotton board, and at least one layer of 1000℃-resistant cotton board, with an overall thickness of at least 150mm. The furnace door is locked with a stainless steel spring lock and pneumatically operated, ensuring sealing and stability.
- Nitrogen Atmosphere Protection, Strict Water and Oxygen Control
Equipped with an oxygen content analyzer, the water and oxygen levels inside the furnace are controlled to ≤30ppm (provided nitrogen purity is 99.999%). A single evacuation takes ≤15 minutes to reach the required water and oxygen levels. 99.999% nitrogen is used, with a pressure ≤0.2MPa and a maximum flow rate ≤10Nm³/h. When the intake gas rate is 1L/min, the furnace pressure can reach 5Kpa. Cavity leakage: After initial pressure of 0kpa and evacuation to -98 to -100kpa, the pressure change after 24 hours of pressure holding is <10Kpa.
| 制御範囲 | Room temperature to 700℃ |
| 測温素子 | Type N thermocouple with ceramic sheath protection, measuring range 0-1000℃ |
| 発熱体の設置場所 | Evenly distributed above and below the furnace chamber |
| Display Accuracy | ±1℃ under stable conditions within 15 minutes after reaching set temperature |
| 温度均一性 | Temperature control system acceptance method: 1) Heating (100℃ to max sintering temperature) under no-load: Temperature controller display ≤±5℃ 2) Soaking (30 min after reaching max temperature) under no-load: Temperature controller display ≤±2℃ 3) Cooling (max sintering temperature to 300℃, cooling rate ≤2℃/min) under no-load: Temperature controller display ≤±5℃ Third-party inspection method: 1) Under no-load, place thermocouples inside chamber (minimum 1 point on each of 6 faces: top, bottom, 左, 右, フロント, 戻る) 2) Seal chamber, heat to set temperature, soak for >30 min, cool down, collect temperature data throughout 3) Result required: Temperature uniformity during soaking (30 min after reaching max temperature) ≤±3℃ |
| 加熱速度 | 自由に調整可能, range: 1-15℃/min, adjustable accuracy 1℃/min; マックス: 15℃/min, Min: 20℃/h |
| Cooling Rate | Max cooling rate 5℃/min (from max sintering temperature to 200℃ by controlling intake/exhaust flow and pressure), adjustable accuracy 1℃/min |
| Temperature Uniformity Summary | Heating (100℃ to max sintering temperature): ±5℃以下 Soaking (30 min after reaching max temperature): ≤±2℃ Cooling (max sintering temperature to 300℃, rate ≤2℃/min): ±5℃以下 |
| 発熱体 | Material: Silicon carbide, embedded in furnace bottom and top planes (upper and lower arrangement), ceramic sheath protection |
| 炉体 | CNC加工済み, 磨かれた, 地面, 漬け物, リン酸塩, 粉体塗装, 高温で焼き上げた. Novel appearance, oxidation/acid/alkali/corrosion/high temperature resistant, 掃除が簡単 |
| Furnace Chamber Structure | Furnace top: Flat top design, reaction-bonded silicon carbide beams and support plates, ≥2 layers of 1400℃ fiberboard, ≥1 layer of 1260℃ fiberboard, ≥1 layer of 1000℃ fiberboard, total thickness ≥200mm. Furnace bottom: Support rollers |
| ドアの開き方 | 180° axial side opening. SUS316 stainless steel plate lining: ≥1 layer 1400℃ fiberboard, ≥1 layer 1260℃ fiberboard, ≥1 layer 1000℃ fiberboard, total thickness ≥150mm. Door can rotate 360° to avoid arm burns during hot loading. Door lock: Stainless steel spring lock below the door. Pneumatic door opening/closing for seal and stability |
| Refractory Material | Vacuum-formed alumina lightweight material for lining. High-use-temperature, low-heat-storage lightweight hollow alumina balls at easily impacted areas (furnace mouth, bottom) for thermal shock resistance and good insulation |
| Furnace Bottom | Support rollers. Hollow ball material, ≥1 layer 1260℃ fiberboard, ≥1 layer 1000℃ fiberboard, total thickness ≥200mm |
Roller sintering Application Areas
- Halide Electrolyte Sintering: Designed specifically for the sintering process of halide solid electrolyte materials, suitable for continuous sintering of core solid-state battery materials such as sulfide electrolytes, oxide electrolytes, and halide electrolytes.
- Solid-State Battery Materials: Suitable for high-temperature sintering and heat treatment of solid electrolyte powders and electrode materials. Nitrogen atmosphere protection prevents material oxidation and ensures electrochemical performance.
- Sulfide Electrolytes: the sintering process of sulfide solid electrolytes (such as LGPS, LPS, LPSCl, etc.). Strict control of water and oxygen content prevents sulfide decomposition.
- Oxide Electrolytes: the continuous sintering of oxide solid electrolytes (such as LLZO, LLTO, LATP, etc.). Uniform heating from top to bottom ensures material consistency.
- Halide Electrolytes: the sintering treatment of halide solid electrolytes (such as LIC, LZC, etc.). Acid and alkali corrosion resistant design suits the special requirements of halide materials.
- New energy materials: Applicable to continuous sintering and heat treatment of new energy materials such as positive and negative electrode materials for lithium batteries and solid electrolyte materials.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
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発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
Roller sintering Frequently Asked Questions (よくある質問)
- Is this a rotary kiln?
いいえ, this is a roller hearth furnace.
- Does it support continuous production?
はい, continuous feeding and discharging are possible.
- Can the atmosphere be controlled?
はい, it supports a high-purity nitrogen protective atmosphere with mass flow control.
- Is the temperature uniform?
Temperature difference ≤ ±3℃ under holding conditions.
- Is customization supported?
はい, temperature zone length, conveyor speed, and atmosphere system can be customized.