Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
9-Gabinete de control de hornos industriales de zona con sistema Siemens WinCC
PARÁMETROS DEL PRODUCTO
Descripción
Industrial Kiln 9-Unit Temperature Control Cabinet (Siemens WINCC System) Rotary Furnace Control Cabinet
The Industrial Kiln 9-Unit Temperature Control Cabinet is an intelligent centralized control system specifically designed for rotary furnaces, hornos industriales, and multi-temperature zone heat treatment equipment. The equipment adopts an independent temperature control cabinet structure, equipped with the Siemens WINCC industrial configuration system, to achieve precise temperature monitoring and automated control across multiple zones and temperatures.
The control cabinet utilizes advanced closed-loop thyristor regulation technology, achieving stable control of the furnace heating process through continuous adjustment of voltage, actual, and output power. The system supports multi-segment program curve setting, real-time data monitoring, historical data storage, y funciones de comunicación remota, meeting the needs of continuous operation, high-precision temperature control, and intelligent production management in industrial kilns.
Características del producto
- Centralized Temperature Control with 9 Zones, Multi-Zone Collaborative Management
Designed specifically for multi-zone heating equipment such as industrial kilns and rotary kilns, it enables centralized control and monitoring of 9 independent temperature zones. Each zone can have its own independently set temperature curve or operate collaboratively, meeting the requirements of precise multi-zone control in complex thermal processes. Suitable for continuous or intermittent industrial kilns such as pusher kilns, roller kilns, hornos rotativos, and tunnel kilns.
- Siemens WINCC Configuration System, Visualized Centralized Management
Based on the Siemens WINCC configuration monitoring system, it provides an industrial-grade visual operating interface. It displays real-time parameters such as temperature, zone number, time, tiempo restante, output power percentage, Voltaje, and current for each zone, intuitively monitoring the temperature distribution of the entire kiln and facilitating timely monitoring of equipment operation by operators.
- Integrated Modular Control, High-Precision Temperature Control
Utilizing an integrated modular control unit, it achieves accurate control with a temperature control precision of ±1℃. The system features dual-loop control and dual-loop protection, providing comprehensive protection against overshoot, excederse, undershoot, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, and soft start.
- Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output
Utilizing closed-loop thyristor module trigger control and a phase-shift trigger control method, the output voltage, actual, or power is continuously adjustable. It offers three control characteristics: constant voltage, constant current, or constant power, which can be flexibly selected according to the characteristics of the heating element and process requirements, effectively protecting the heating element and extending its service life.
- Dual-Loop Regulation (Current Loop + Voltage Loop), Fast and Stable Response
A dual-loop regulation structure is adopted, with the current loop as the inner loop and the voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current of the voltage regulator is automatically limited within the rated current range, ensuring normal operation of the output and the voltage regulator, achieving safe and reliable control effects and control accuracy.
- Multi-Curve Storage and Flexible Recall
The system offers 30-segment program control (customizable to 50 segments), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and can be recalled at will to meet the diverse needs of different products and processes.
- RS485 Communication Remote Control, Data Traceability
Equipped with an RS485 communication interface, the communication distance can reach 1000 meters. It allows centralized control of the electric furnace via touchscreen or computer, including start-up, pause, stop, temperature curve setting, reading, and parameter setting. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term to meet quality traceability requirements.
| Category | Descripción |
|---|---|
| Protection Functions | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, and soft-start protection |
| Control Method | Closed-loop SCR module control with phase-shift triggering; continuously adjustable output voltage, actual, or power; features constant voltage, constant current, or constant power characteristics. Inner current loop + outer voltage loop ensures output current is limited within rated range under sudden load changes or overcurrent conditions, protecting heating elements from excessive current/voltage surges |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, output power percentage, Voltaje, actual, etc.. |
| Push-Buttons | Imported push-buttons with LED indicators, vida útil > 100,000 ciclos |
| Multiple Curve Input | 30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, tiempo del segmento, número de segmento, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage |
Áreas de aplicación
- Rotary Furnace Temperature Control: Suitable for centralized temperature control of multiple temperature zones in rotary kilns and tilting rotary kilns, ensuring uniform heating of materials within the furnace tubes through independent temperature control in each zone.
- Pusher Kiln Temperature Control System: Suitable for independent temperature control and centralized monitoring of each temperature zone (preheating section, sintering section, cooling section) in pusher kilns.
- Roller Kiln Temperature Control System: Suitable for precise temperature control of multiple temperature zones in roller kilns, ensuring the firing quality of ceramics, electronic materials, and other products.
- Tunnel Kiln Temperature Control System: Suitable for temperature control and process data recording in each temperature zone of tunnel kilns.
- Industrial Heat Treatment Production Line: Suitable for centralized control and remote monitoring of heat treatment production lines, enabling unified scheduling and management of multiple devices.
- Equipment Upgrade and Retrofit: Suitable for upgrading and retrofitting the control systems of aging industrial kilns, improving temperature control accuracy, automation level, and data management capabilities.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
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Métodos de envío
The electric furnace is packaged in thThe electric furnace is packaged in three layers: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes)
- What equipment is this control cabinet primarily suitable for?
Primarily suitable for rotary kilns, hornos industriales, multi-temperature zone sintering furnaces, and heat treatment equipment requiring precise multi-point temperature control.
- What does “9-zone temperature control” mean?
9-zone temperature control means the system can simultaneously detect and control the temperature of 9 independent temperature zones, each of which can be adjusted individually according to process requirements.
- Does the system support remote monitoring?
Sí. It adopts the Siemens WINCC industrial configuration system, enabling equipment operation status monitoring, parameter adjustment, data recording, and production management.
- What safety protections does the control system have?
The system has multiple protection functions including over-temperature, over-current, over-pressure, pérdida de fase, thermocouple interruption, arranque suave, and current feedback, ensuring safe and stable equipment operation.
- Does it support complex heating processes?
Sí. The system has 30-segment program control functionality and can store multiple process curves to meet the operational needs of different material sintering, tratamiento térmico, and industrial kiln operations.
