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9-Zone Industrial Kiln Control Cabinet with Siemens WinCC System
PRODUKTPARAMETRE
Beskrivelse
Industrial Kiln 9-Unit Temperature Control Cabinet (Siemens WINCC System) Rotary Furnace Control Cabinet
The Industrial Kiln 9-Unit Temperature Control Cabinet is an intelligent centralized control system specifically designed for rotary furnaces, industrielle ovner, and multi-temperature zone heat treatment equipment. The equipment adopts an independent temperature control cabinet structure, equipped with the Siemens WINCC industrial configuration system, to achieve precise temperature monitoring and automated control across multiple zones and temperatures.
The control cabinet utilizes advanced closed-loop thyristor regulation technology, achieving stable control of the furnace heating process through continuous adjustment of voltage, nåværende, and output power. The system supports multi-segment program curve setting, real-time data monitoring, historical data storage, og fjernkommunikasjonsfunksjoner, meeting the needs of continuous operation, high-precision temperature control, and intelligent production management in industrial kilns.
Produktfunksjoner
- Centralized Temperature Control with 9 Zones, Multi-Zone Collaborative Management
Designed specifically for multi-zone heating equipment such as industrial kilns and rotary kilns, it enables centralized control and monitoring of 9 independent temperature zones. Each zone can have its own independently set temperature curve or operate collaboratively, meeting the requirements of precise multi-zone control in complex thermal processes. Suitable for continuous or intermittent industrial kilns such as pusher kilns, roller kilns, roterende ovner, og tunnelovner.
- Siemens WINCC Configuration System, Visualized Centralized Management
Based on the Siemens WINCC configuration monitoring system, it provides an industrial-grade visual operating interface. It displays real-time parameters such as temperature, zone number, time, gjenværende tid, utgangseffekt prosent, spenning, and current for each zone, intuitively monitoring the temperature distribution of the entire kiln and facilitating timely monitoring of equipment operation by operators.
- Integrated Modular Control, High-Precision Temperature Control
Utilizing an integrated modular control unit, it achieves accurate control with a temperature control precision of ±1℃. The system features dual-loop control and dual-loop protection, providing comprehensive protection against overshoot, overskride, underskudd, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft start.
- Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output
Utilizing closed-loop thyristor module trigger control and a phase-shift trigger control method, the output voltage, nåværende, or power is continuously adjustable. It offers three control characteristics: constant voltage, konstant strøm, or constant power, which can be flexibly selected according to the characteristics of the heating element and process requirements, effectively protecting the heating element and extending its service life.
- Dual-Loop Regulation (Current Loop + Voltage Loop), Fast and Stable Response
A dual-loop regulation structure is adopted, with the current loop as the inner loop and the voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current of the voltage regulator is automatically limited within the rated current range, ensuring normal operation of the output and the voltage regulator, achieving safe and reliable control effects and control accuracy.
- Multi-Curve Storage and Flexible Recall
The system offers 30-segment program control (customizable to 50 segmenter), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and can be recalled at will to meet the diverse needs of different products and processes.
- RS485 Communication Remote Control, Data Traceability
Equipped with an RS485 communication interface, the communication distance can reach 1000 meter. It allows centralized control of the electric furnace via touchscreen or computer, inkludert oppstart, pause, stoppe, temperaturkurveinnstilling, lesning, og parameterinnstilling. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term to meet quality traceability requirements.
| Category | Beskrivelse |
|---|---|
| Beskyttelsesfunksjoner | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, avvik, termoelementbrudd, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft-start protection |
| Kontrollmetode | Closed-loop SCR module control with phase-shift triggering; kontinuerlig justerbar utgangsspenning, nåværende, eller kraft; har konstant spenning, konstant strøm, eller konstante kraftegenskaper. Indre strømsløyfe + ytre spenningssløyfe sikrer at utgangsstrømmen er begrenset innenfor det nominelle området under plutselige lastendringer eller overstrømsforhold, protecting heating elements from excessive current/voltage surges |
| Vis parametre | Temperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt prosent, spenning, nåværende, osv. |
| Trykknapper | Importerte trykknapper med LED-indikatorer, levetid > 100,000 sykluser |
| Multiple kurveinngang | 30-segment control: 1 kurve av 30 segmenter / 2 kurver av 14 segmenter hver / 3 kurver av 9 segmenter hver / 5 kurver av 5 segmenter hver; flere kurver kan lagres samtidig og kalles vilkårlig |
| Kommunikasjonsgrensesnitt | RS485, kommunikasjonsavstand opp til 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC-skjerm inkluderer målt verdi, settpunkt, utgangsverdi, segmenttid, segmentnummer, rampekurve, og effektprosentkurve; stored curves can be recalled and modified; historiske data/rapportloggingsintervall justerbart (1s~1t) med langtidslagring |
Bruksområder
- Rotary Furnace Temperature Control: Suitable for centralized temperature control of multiple temperature zones in rotary kilns and tilting rotary kilns, ensuring uniform heating of materials within the furnace tubes through independent temperature control in each zone.
- Pusher Kiln Temperature Control System: Suitable for independent temperature control and centralized monitoring of each temperature zone (preheating section, sintering section, cooling section) in pusher kilns.
- Roller Kiln Temperature Control System: Suitable for precise temperature control of multiple temperature zones in roller kilns, ensuring the firing quality of ceramics, electronic materials, and other products.
- Tunnel Kiln Temperature Control System: Suitable for temperature control and process data recording in each temperature zone of tunnel kilns.
- Industrial Heat Treatment Production Line: Suitable for centralized control and remote monitoring of heat treatment production lines, enabling unified scheduling and management of multiple devices.
- Equipment Upgrade and Retrofit: Suitable for upgrading and retrofitting the control systems of aging industrial kilns, improving temperature control accuracy, automation level, and data management capabilities.
Bedriftsprofil
En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.
Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.
Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.
Betalingsmetoder
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Forsendelsesmetoder
The electric furnace is packaged in thThe electric furnace is packaged in three layers: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.
Ofte stilte spørsmål (FAQ)
- What equipment is this control cabinet primarily suitable for?
Primarily suitable for rotary kilns, industrielle ovner, multi-temperature zone sintering furnaces, and heat treatment equipment requiring precise multi-point temperature control.
- What does “9-zone temperature control” mean?
9-zone temperature control means the system can simultaneously detect and control the temperature of 9 independent temperature zones, each of which can be adjusted individually according to process requirements.
- Does the system support remote monitoring?
Ja. It adopts the Siemens WINCC industrial configuration system, enabling equipment operation status monitoring, parameter adjustment, data recording, and production management.
- What safety protections does the control system have?
The system has multiple protection functions including over-temperature, over-current, over-pressure, fase tap, thermocouple interruption, myk start, and current feedback, ensuring safe and stable equipment operation.
- Does it support complex heating processes?
Ja. The system has 30-segment program control functionality and can store multiple process curves to meet the operational needs of different material sintering, heat treatment, and industrial kiln operations.
