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Automated Control Cabinet For Glue Removal And Light Burning

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Beskrivelse

Automatic Control Cabinet for Glue Removal and Light Sintering

The glue removal and light sintering automated control cabinet (independent temperature control cabinet) is an intelligent temperature control system specifically designed for the automated control of glue removal furnaces, light sintering furnaces, and various electric furnaces. Employing integrated modular control and closed-loop thyristor power adjustment, the heating power is precisely adjustable to meet the temperature control requirements of processes such as debinding, photo-sintering, and pre-firing. The control cabinet supports multi-segment programming, data storage, remote communication, and touchscreen control, ensuring stable operation, high temperature control accuracy, and comprehensive safety protection.

Produktfunksjoner

  1. Optimized Design for Debinding and Light Firing Processes

This control cabinet is designed for processes such as ceramic adhesive removal, firing, and degreasing. Optimizations have been made to the heating rate, holding time, and organic waste gas emissions during adhesive removal. Through a precise temperature control profile, the adhesive is slowly discharged, preventing product cracking.

  1. Integrated Modular Control, High-Precision Temperature Control

The integrated modular control unit provides temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, with multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft start, ensuring a safe and stable glue removal process.

  1. Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output

The closed-loop thyristor module trigger control, using a phase-shift trigger control method, allows for continuous adjustment of output voltage, nåværende, eller kraft. It features three control characteristics: constant voltage, konstant strøm, and constant power. The optimal control mode can be flexibly selected according to the process stage, meeting the precise temperature rise control requirements of debinding and light calcination.

  1. Dual-loop regulation (current loop + spenningssløyfe) for fast and stable response

It adopts a dual-loop regulation structure with a current loop as the inner loop and a voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current is automatically limited within the rated range, ensuring normal operation of the output and voltage regulator, achieving safe and reliable control and high control accuracy.

  1. Real-time display and monitoring

The control panel can display parameters such as temperature, segmentnummer, segmenttid, gjenværende tid, utgangseffekt prosent, spenning, and current in real time. Operators can monitor the glue removal and firing process at any time and adjust the process parameters in a timely manner.

  1. Multi-curve storage and flexible recall

It has a 30-segment program control function (50 segments customizable), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and recalled at will, meeting the debinding and light calcination process requirements of different products and different binder systems.

  1. RS485 Communication Remote Control, Data Traceability

Equipped with an RS485 communication interface, the communication distance can reach up to 1000 meter. The electric furnace can be centrally controlled via a touchscreen, inkludert oppstart, pause, stoppe, temperaturkurveinnstilling, lesning, og parameterinnstilling. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term.setpoints, output values, time interval, temperature range number, temperature rise curve, og effektprosentkurve.

Automatic Control Cabinet for Glue Removal and Light Sintering
CategoryBeskrivelse
BeskyttelsesfunksjonerIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, avvik, termoelementbrudd, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft-start protection
KontrollmetodeClosed-loop thyristor module control, faseskift utløsende, kontinuerlig justerbar utgangsspenning, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges.
Vis parametreTemperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt prosent, spenning, nåværende, osv.
TrykknapperImporterte trykknapper med LED-indikatorer, levetid > 100,000 sykluser
Multiple kurveinngang30-segment control: 1 kurve av 30 segmenter / 2 kurver av 14 segmenter hver / 3 kurver av 9 segmenter hver / 5 kurver av 5 segmenter hver; flere kurver kan lagres samtidig og kalles vilkårlig
KommunikasjonsgrensesnittRS485, kommunikasjonsavstand opp til 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC-skjerm inkluderer målt verdi, settpunkt, utgangsverdi, segmenttid, segmentnummer, rampekurve, og effektprosentkurve; stored curves can be recalled and modified; historiske data/rapportloggingsintervall justerbart (1s~1t) med langtidslagring

Bruksområder

  • Automatic control of glue removal furnaces
  • Temperature control of light-burning furnaces
  • Ceramic sintering production lines
  • Powder metallurgy heat treatment equipment
  • Heat treatment equipment for new energy materials
  • Automatic control systems for industrial kilns
  • High-temperature equipment control in research institutes and laboratories

Bedriftsprofil

En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.

Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.

Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.

Betalingsmetoder

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Forsendelsesmetoder

The electric furnace is packaged in thThe electric furnace is packaged in three layers: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.

Ofte stilte spørsmål (FAQ)

  1. What equipment is the automatic control cabinet for debinding and light-firing furnaces mainly used for?

Mainly used in debinding furnaces, light-firing furnaces, ceramic sintering furnaces, powder metallurgy sintering furnaces, and other industrial heat treatment equipment requiring multi-segment temperature control and automated temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to different process requirements to achieve automatic heating, holder, and cooling control throughout the entire process, and multiple programs can be arbitrarily called.

  1. Does the control cabinet have safety protection functions?

Ja. It adopts a dual-loop control and dual-loop protection design, with multiple protection functions including over-temperature, overstrøm, overspenning, fase tap, thermocouple failure, gjeldende tilbakemelding, myk start, overskride, and over-adjustment, ensuring long-term safe and stable operation of the equipment.

  1. Does it support remote communication control?

Ja. Utstyret leveres som standard med et RS485 kommunikasjonsgrensesnitt, which can be connected to a touch screen, PLC, or computer to achieve remote start, stoppe, program setting, parameter reading, historical curve viewing, and data storage functions.

  1. How does the control cabinet ensure temperature control accuracy and heating element lifespan?

It adopts closed-loop thyristor phase-shift trigger control technology to achieve constant voltage, konstant strøm, or constant power output. During load changes or startup, it automatically limits inrush current, effectively protecting the heating element while improving temperature control accuracy and equipment operational stability.

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