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Fully Automatic Lifting Furnace Control Cabinet

PRODUKTPARAMETRE

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Beskrivelse

Fully automatic lifting furnace control cabinet

The lifting furnace control cabinet is an intelligent control system specifically designed for 1600℃ ultra-high temperature lifting furnaces, integrating precise temperature control, kraftregulering, mechanical motion control, and data management. The system uses a PLC and touchscreen for centralized control, achieving fully automatic operation of the charging platform’s entry, gå, and lifting, and is equipped with closed-loop thyristor triggering technology to achieve precise control of the furnace temperature.

Produktfunksjoner

  1. Fully Automatic PLC Control, Convenient Operation

The loading platform’s infeed, outfeed, løfting, and lowering are centrally controlled by a PLC, with commands issued centrally via a touchscreen. Infeeding and outfeeding utilize a continuously variable transmission (CVT) motor with a lead screw guide, offering adjustable speed; lifting is hydraulically driven, ensuring smooth and reliable operation. Signal transmission employs photoelectric isolation switches, providing strong anti-interference capabilities and ensuring precise operation.

  1. Ultra-High Precision Temperature Control, No Overshoot

An integrated modular control unit is used, achieving a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±1℃, with no overshoot or undershoot. Equipped with 30-segment programmable control, it can simultaneously input multiple curves and supports arbitrary recall to meet complex process requirements.

  1. Closed-Loop Thyristor Trigger Control

It uses a closed-loop thyristor module phase-shift trigger control, with continuously adjustable output voltage, nåværende, eller kraft, and features constant voltage, konstant strøm, eller konstante kraftegenskaper. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop effectively protects the heating element from large current and voltage surges.

  1. Multiple Safety Protection Mechanisms

The system features dual closed-loop control and dual closed-loop protection, providing multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft start. The control cabinet buttons use high-quality brand components with a service life exceeding 100,000 cycles and are equipped with LED indicator lights.

  1. Remote Communication and Data Management

Equipped with an RS485 communication interface, the system allows communication up to 1000 meter. The furnace can be centrally controlled via a touchscreen or host computer for starting, pause, stopping, and setting and reading temperature curves. The computer can display a wealth of information, including measured values, setpoints, output values, time intervals, temperature curves, and power percentage curves. Historical curves and reports can be stored long-term, with filterable recording intervals (1 second to 1 hour).

  1. Abundant Display Parameters

The touchscreen displays real-time key parameters such as temperature, temperature range number, time interval, gjenværende tid, utgangseffekt prosent, spenning, and current, facilitating operation monitoring and process traceability.

Fully automatic lifting furnace control cabinet
CategoryBeskrivelse
BeskyttelsesfunksjonerIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, avvik, termoelementbrudd, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft-start protection
KontrollmetodeClosed-loop thyristor module control, faseskift utløsende, kontinuerlig justerbar utgangsspenning, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges.
Vis parametreTemperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt prosent, spenning, nåværende, osv.
TrykknapperImporterte trykknapper med LED-indikatorer, levetid > 100,000 sykluser
Multiple kurveinngang30-segment control: 1 kurve av 30 segmenter / 2 kurver av 14 segmenter hver / 3 kurver av 9 segmenter hver / 5 kurver av 5 segmenter hver; flere kurver kan lagres samtidig og kalles vilkårlig
KommunikasjonsgrensesnittRS485, kommunikasjonsavstand opp til 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC-skjerm inkluderer målt verdi, settpunkt, utgangsverdi, segmenttid, segmentnummer, rampekurve, og effektprosentkurve; stored curves can be recalled and modified; historiske data/rapportloggingsintervall justerbart (1s~1t) med langtidslagring

Bruksområder

  • Precision Ceramic Sintering: Suitable for ultra-high temperature sintering of high-end ceramic materials such as electronic ceramics and structural ceramics.
  • Nytt materiale R&D: Used in experiments on the synthesis and heat treatment processes of new materials in universities and research institutes.
  • Electronic Component Heat Treatment: Applied to ultra-high temperature processes for components such as magnetic materials, piezoelectric elements, and capacitors.
  • Powder Metallurgy and Chemical Industry: Used in high-temperature processes such as metal powder reduction sintering and catalyst support calcination.

Bedriftsprofil

En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.

Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.

Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.

Betalingsmetoder

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Forsendelsesmetoder

The electric furnace is packaged in thThe electric furnace is packaged in three layers: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.

Ofte stilte spørsmål (FAQ)

  1. What equipment is this control cabinet mainly used for?

It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, heat treatment furnaces, and other heating equipment that requires precise temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holder, and cooling processes.

  1. Does the control cabinet have safety protection functions?

Ja. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, fase tap, thermocouple, gjeldende tilbakemelding, and soft-start protection functions.

  1. Does it support remote communication control?

Ja. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stoppe, parameter setting, curve reading, and historical data management.

  1. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, nåværende, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.

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