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Fully Automatic Lifting Furnace Control Cabinet

Beschreibung
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Beschreibung

Fully automatic lifting furnace control cabinet

The lifting furnace control cabinet is an intelligent control system specifically designed for 1600℃ ultra-high temperature lifting furnaces, integrating precise temperature control, power regulation, mechanical motion control, and data management. The system uses a PLC and touchscreen for centralized control, achieving fully automatic operation of the charging platform’s entry, exit, and lifting, and is equipped with closed-loop thyristor triggering technology to achieve precise control of the furnace temperature.

Produktmerkmale

  1. Fully Automatic PLC Control, Convenient Operation

The loading platform’s infeed, outfeed, lifting, and lowering are centrally controlled by a PLC, with commands issued centrally via a touchscreen. Infeeding and outfeeding utilize a continuously variable transmission (CVT) motor with a lead screw guide, offering adjustable speed; lifting is hydraulically driven, ensuring smooth and reliable operation. Signal transmission employs photoelectric isolation switches, providing strong anti-interference capabilities and ensuring precise operation.

  1. Ultra-High Precision Temperature Control, No Overshoot

An integrated modular control unit is used, achieving a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±1℃, with no overshoot or undershoot. Equipped with 30-segment programmable control, it can simultaneously input multiple curves and supports arbitrary recall to meet complex process requirements.

  1. Closed-Loop Thyristor Trigger Control

It uses a closed-loop thyristor module phase-shift trigger control, with continuously adjustable output voltage, aktuell, oder Macht, and features constant voltage, Konstantstrom, oder konstante Leistungseigenschaften. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop effectively protects the heating element from large current and voltage surges.

  1. Multiple Safety Protection Mechanisms

The system features dual closed-loop control and dual closed-loop protection, providing multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, Phasenverlust, Überspannung, Überstrom, Übertemperatur, aktuelles Feedback, and soft start. The control cabinet buttons use high-quality brand components with a service life exceeding 100,000 cycles and are equipped with LED indicator lights.

  1. Remote Communication and Data Management

Equipped with an RS485 communication interface, the system allows communication up to 1000 meters. The furnace can be centrally controlled via a touchscreen or host computer for starting, pausing, stopping, and setting and reading temperature curves. The computer can display a wealth of information, including measured values, setpoints, output values, time intervals, Temperaturkurven, and power percentage curves. Historical curves and reports can be stored long-term, with filterable recording intervals (1 second to 1 hour).

  1. Abundant Display Parameters

The touchscreen displays real-time key parameters such as temperature, temperature range number, time interval, verbleibende Zeit, Prozentsatz der Ausgangsleistung, Stromspannung, and current, facilitating operation monitoring and process traceability.

Fully automatic lifting furnace control cabinet
CategoryBeschreibung
SchutzfunktionenIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, Abweichung, Thermoelementbruch, Phasenverlust, Überspannung, Überstrom, Übertemperatur, aktuelles Feedback, and soft-start protection
KontrollmethodeClosed-loop thyristor module control, phase-shift triggering, stufenlos einstellbare Ausgangsspannung, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges.
Display ParametersTemperatur, Segmentnummer, Segmentzeit, verbleibende Zeit, Prozentsatz der Ausgangsleistung, Stromspannung, aktuell, usw.
DruckknöpfeImported push-buttons with LED indicators, service life > 100,000 Zyklen
Eingabe mehrerer Kurven30-segment control: 1 Kurve von 30 Segmente / 2 Kurven von 14 Segmente jeweils / 3 Kurven von 9 Segmente jeweils / 5 Kurven von 5 Segmente jeweils; Mehrere Kurven können gleichzeitig gespeichert und beliebig aufgerufen werden
KommunikationsschnittstelleRS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC-Anzeige inklusive Messwert, Sollwert, Ausgabewert, Segmentzeit, Segmentnummer, Rampenkurve, und Leistungsprozentkurve; stored curves can be recalled and modified; Protokollierungsintervall für historische Daten/Berichte einstellbar (1s~1h) mit Langzeitlagerung

Anwendungsbereiche

  • Precision Ceramic Sintering: Suitable for ultra-high temperature sintering of high-end ceramic materials such as electronic ceramics and structural ceramics.
  • New Material R&D: Used in experiments on the synthesis and heat treatment processes of new materials in universities and research institutes.
  • Electronic Component Heat Treatment: Applied to ultra-high temperature processes for components such as magnetic materials, piezoelectric elements, and capacitors.
  • Powder Metallurgy and Chemical Industry: Used in high-temperature processes such as metal powder reduction sintering and catalyst support calcination.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Häufig gestellte Fragen (FAQ)

  1. What equipment is this control cabinet mainly used for?

It is mainly used for high-temperature furnaces, Sinteröfen, experimental furnaces, Wärmebehandlungsöfen, and other heating equipment that requires precise temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, halten, and cooling processes.

  1. Does the control cabinet have safety protection functions?

Ja. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, Phasenverlust, thermocouple, aktuelles Feedback, and soft-start protection functions.

  1. Does it support remote communication control?

Ja. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stop, parameter setting, curve reading, and historical data management.

  1. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, aktuell, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.

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