Luoyang Anjing Intelligence Equipment sinn e weltwäite Leader an Héichtemperatur elektresch Uewen
Fully Automatic Lifting Furnace Control Cabinet
PRODUIT PARAMETER
Beschreiwung
Fully automatic lifting furnace control cabinet
The lifting furnace control cabinet is an intelligent control system specifically designed for 1600℃ ultra-high temperature lifting furnaces, integrating precise temperature control, power regulation, mechanical motion control, and data management. The system uses a PLC and touchscreen for centralized control, achieving fully automatic operation of the charging platform’s entry, exit, and lifting, and is equipped with closed-loop thyristor triggering technology to achieve precise control of the furnace temperature.
Produit Fonctiounen
- Fully Automatic PLC Control, Confortabel Operatioun
The loading platform’s infeed, outfeed, lifting, and lowering are centrally controlled by a PLC, with commands issued centrally via a touchscreen. Infeeding and outfeeding utilize a continuously variable transmission (CVT) motor with a lead screw guide, offering adjustable speed; lifting is hydraulically driven, ensuring smooth and reliable operation. Signal transmission employs photoelectric isolation switches, providing strong anti-interference capabilities and ensuring precise operation.
- Ultra-High Precision Temperature Control, No Overshoot
An integrated modular control unit is used, achieving a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±1℃, with no overshoot or undershoot. Equipped with 30-segment programmable control, it can simultaneously input multiple curves and supports arbitrary recall to meet complex process requirements.
- Closed-Loop Thyristor Trigger Control
It uses a closed-loop thyristor module phase-shift trigger control, with continuously adjustable output voltage, current, or power, and features constant voltage, constant current, or constant power characteristics. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop effectively protects the heating element from large current and voltage surges.
- Multiple Safety Protection Mechanisms
The system features dual closed-loop control and dual closed-loop protection, providing multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, phase loss, overvoltage, overcurrent, overtemperature, current feedback, and soft start. The control cabinet buttons use high-quality brand components with a service life exceeding 100,000 cycles and are equipped with LED indicator lights.
- Remote Communication and Data Management
Equipped with an RS485 communication interface, the system allows communication up to 1000 meters. The furnace can be centrally controlled via a touchscreen or host computer for starting, pausing, stopping, and setting and reading temperature curves. The computer can display a wealth of information, including measured values, setpoints, output values, time intervals, temperature curves, and power percentage curves. Historical curves and reports can be stored long-term, with filterable recording intervals (1 second to 1 hour).
- Abundant Display Parameters
The touchscreen displays real-time key parameters such as temperature, temperature range number, time interval, remaining time, output power percentage, voltage, and current, facilitating operation monitoring and process traceability.
| Category | Beschreiwung |
|---|---|
| Protection Functions | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, phase loss, overvoltage, overcurrent, overtemperature, current feedback, and soft-start protection |
| Control Method | Closed-loop thyristor module control, phase-shift triggering, continuously adjustable output voltage, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges. |
| Display Parameters | Temperatur, segment number, segment time, remaining time, output power percentage, voltage, current, etc. |
| Push-Buttons | Imported push-buttons with LED indicators, service life > 100,000 cycles |
| Multiple Curve Input | 30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, segment time, segment number, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage |
Applikatioun Beräicher
- Precision Ceramic Sintering: Suitable for ultra-high temperature sintering of high-end ceramic materials such as electronic ceramics and structural ceramics.
- New Material R&D: Used in experiments on the synthesis and heat treatment processes of new materials in universities and research institutes.
- Electronic Component Heat Treatment: Applied to ultra-high temperature processes for components such as magnetic materials, piezoelectric elements, and capacitors.
- Powder Metallurgy and Chemical Industry: Used in high-temperature processes such as metal powder reduction sintering and catalyst support calcination.
Firma Profil
Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.
D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.
D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.
Bezuelmethoden
TT
Versandmethoden
Den elektreschen Uewen ass an den elektreschen Uewen verpackt Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.
Oft gestallte Froen (FAQ)
- What equipment is this control cabinet mainly used for?
It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, heat treatment furnaces, and other heating equipment that requires precise temperature control.
- How many temperature programs does the control cabinet support?
Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, Holding, an Ofkillungsprozesser.
- Does the control cabinet have safety protection functions?
Jo. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, phase loss, thermocouple, current feedback, and soft-start protection functions.
- Does it support remote communication control?
Jo. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stop, parameter setting, curve reading, and historical data management.
- How does the control cabinet ensure the lifespan of heating elements?
It adopts closed-loop voltage, current, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.
