Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
Fully Automatic Lifting Furnace Control Cabinet
PARÁMETROS DEL PRODUCTO
Descripción
Fully automatic lifting furnace control cabinet
The lifting furnace control cabinet is an intelligent control system specifically designed for 1600℃ ultra-high temperature lifting furnaces, integrating precise temperature control, regulación de potencia, mechanical motion control, and data management. The system uses a PLC and touchscreen for centralized control, achieving fully automatic operation of the charging platform’s entry, salida, and lifting, and is equipped with closed-loop thyristor triggering technology to achieve precise control of the furnace temperature.
Características del producto
- Fully Automatic PLC Control, Convenient Operation
The loading platform’s infeed, outfeed, levantamiento, and lowering are centrally controlled by a PLC, with commands issued centrally via a touchscreen. Infeeding and outfeeding utilize a continuously variable transmission (CVT) motor with a lead screw guide, offering adjustable speed; lifting is hydraulically driven, ensuring smooth and reliable operation. Signal transmission employs photoelectric isolation switches, providing strong anti-interference capabilities and ensuring precise operation.
- Ultra-High Precision Temperature Control, No Overshoot
An integrated modular control unit is used, achieving a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±1℃, with no overshoot or undershoot. Equipped with 30-segment programmable control, it can simultaneously input multiple curves and supports arbitrary recall to meet complex process requirements.
- Closed-Loop Thyristor Trigger Control
It uses a closed-loop thyristor module phase-shift trigger control, with continuously adjustable output voltage, actual, or power, and features constant voltage, constant current, or constant power characteristics. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop effectively protects the heating element from large current and voltage surges.
- Multiple Safety Protection Mechanisms
The system features dual closed-loop control and dual closed-loop protection, providing multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, and soft start. The control cabinet buttons use high-quality brand components with a service life exceeding 100,000 cycles and are equipped with LED indicator lights.
- Remote Communication and Data Management
Equipped with an RS485 communication interface, the system allows communication up to 1000 meters. The furnace can be centrally controlled via a touchscreen or host computer for starting, pausando, stopping, and setting and reading temperature curves. The computer can display a wealth of information, including measured values, setpoints, output values, time intervals, temperature curves, and power percentage curves. Historical curves and reports can be stored long-term, with filterable recording intervals (1 second to 1 hour).
- Abundant Display Parameters
The touchscreen displays real-time key parameters such as temperature, temperature range number, time interval, tiempo restante, output power percentage, Voltaje, and current, facilitating operation monitoring and process traceability.
| Category | Descripción |
|---|---|
| Protection Functions | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, pérdida de fase, sobretensión, sobrecorriente, sobre temperatura, comentarios actuales, and soft-start protection |
| Control Method | Closed-loop thyristor module control, activación por cambio de fase, continuously adjustable output voltage, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges. |
| Parámetros de visualización | Temperatura, número de segmento, tiempo del segmento, tiempo restante, output power percentage, Voltaje, actual, etc.. |
| Push-Buttons | Imported push-buttons with LED indicators, vida útil > 100,000 ciclos |
| Multiple Curve Input | 30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, tiempo del segmento, número de segmento, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage |
Áreas de aplicación
- Precision Ceramic Sintering: Suitable for ultra-high temperature sintering of high-end ceramic materials such as electronic ceramics and structural ceramics.
- Nuevo material R&D: Used in experiments on the synthesis and heat treatment processes of new materials in universities and research institutes.
- Electronic Component Heat Treatment: Applied to ultra-high temperature processes for components such as magnetic materials, piezoelectric elements, and capacitors.
- Powder Metallurgy and Chemical Industry: Used in high-temperature processes such as metal powder reduction sintering and catalyst support calcination.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
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Métodos de envío
The electric furnace is packaged in thThe electric furnace is packaged in three layers: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Preguntas frecuentes (Preguntas frecuentes)
- What equipment is this control cabinet mainly used for?
It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, heat treatment furnaces, and other heating equipment that requires precise temperature control.
- How many temperature programs does the control cabinet support?
Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holding, and cooling processes.
- Does the control cabinet have safety protection functions?
Sí. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, pérdida de fase, thermocouple, comentarios actuales, and soft-start protection functions.
- Does it support remote communication control?
Sí. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stop, parameter setting, curve reading, and historical data management.
- How does the control cabinet ensure the lifespan of heating elements?
It adopts closed-loop voltage, actual, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.
