Fully Automatic Lifting Furnace Control Cabinet

Fully automatic lifting furnace control cabinet

The lifting furnace control cabinet is an intelligent control system specifically designed for 1600℃ ultra-high temperature lifting furnaces, integrating precise temperature control, power regulation, mechanical motion control, and data management. The system uses a PLC and touchscreen for centralized control, achieving fully automatic operation of the charging platform’s entry, exit, and lifting, and is equipped with closed-loop thyristor triggering technology to achieve precise control of the furnace temperature.

製品の特徴

1. Fully Automatic PLC Control, Convenient Operation

The loading platform’s infeed, outfeed, lifting, and lowering are centrally controlled by a PLC, with commands issued centrally via a touchscreen. Infeeding and outfeeding utilize a continuously variable transmission (CVT) motor with a lead screw guide, offering adjustable speed; lifting is hydraulically driven, ensuring smooth and reliable operation. Signal transmission employs photoelectric isolation switches, providing strong anti-interference capabilities and ensuring precise operation.

2. Ultra-High Precision Temperature Control, No Overshoot

An integrated modular control unit is used, achieving a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±1℃, with no overshoot or undershoot. Equipped with 30-segment programmable control, it can simultaneously input multiple curves and supports arbitrary recall to meet complex process requirements.

3. Closed-Loop Thyristor Trigger Control

It uses a closed-loop thyristor module phase-shift trigger control, with continuously adjustable output voltage, 現在, or power, and features constant voltage, 定電流, または定電力特性. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop effectively protects the heating element from large current and voltage surges.

4. Multiple Safety Protection Mechanisms

The system features dual closed-loop control and dual closed-loop protection, providing multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft start. The control cabinet buttons use high-quality brand components with a service life exceeding 100,000 cycles and are equipped with LED indicator lights.

5. Remote Communication and Data Management

Equipped with an RS485 communication interface, the system allows communication up to 1000 meters. The furnace can be centrally controlled via a touchscreen or host computer for starting, pausing, stopping, and setting and reading temperature curves. The computer can display a wealth of information, including measured values, setpoints, output values, time intervals, temperature curves, and power percentage curves. Historical curves and reports can be stored long-term, with filterable recording intervals (1 second to 1 hour).

6. Abundant Display Parameters

The touchscreen displays real-time key parameters such as temperature, temperature range number, time interval, remaining time, output power percentage, voltage, and current, facilitating operation monitoring and process traceability.

応用分野

• Precision Ceramic Sintering: Suitable for ultra-high temperature sintering of high-end ceramic materials such as electronic ceramics and structural ceramics.
• 新素材R&D: Used in experiments on the synthesis and heat treatment processes of new materials in universities and research institutes.
• Electronic Component Heat Treatment: Applied to ultra-high temperature processes for components such as magnetic materials, piezoelectric elements, and capacitors.
• Powder Metallurgy and Chemical Industry: Used in high-temperature processes such as metal powder reduction sintering and catalyst support calcination.

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は 3 層で梱包されています。: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

1. What equipment is this control cabinet mainly used for?

It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, 熱処理炉, and other heating equipment that requires precise temperature control.

2. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holding, and cooling processes.

3. Does the control cabinet have safety protection functions?

はい. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, 位相損失, 熱電対, 電流フィードバック, and soft-start protection functions.

4. Does it support remote communication control?

はい. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stop, parameter setting, curve reading, and historical data management.

5. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, 現在, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.