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Automated Control Cabinet For Glue Removal And Light Burning

説明
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説明

Automatic Control Cabinet for Glue Removal and Light Sintering

The glue removal and light sintering automated control cabinet (independent temperature control cabinet) is an intelligent temperature control system specifically designed for the automated control of glue removal furnaces, light sintering furnaces, and various electric furnaces. Employing integrated modular control and closed-loop thyristor power adjustment, the heating power is precisely adjustable to meet the temperature control requirements of processes such as debinding, photo-sintering, and pre-firing. The control cabinet supports multi-segment programming, data storage, remote communication, and touchscreen control, ensuring stable operation, high temperature control accuracy, and comprehensive safety protection.

製品の特徴

  1. Optimized Design for Debinding and Light Firing Processes

This control cabinet is designed for processes such as ceramic adhesive removal, firing, and degreasing. Optimizations have been made to the heating rate, holding time, and organic waste gas emissions during adhesive removal. Through a precise temperature control profile, the adhesive is slowly discharged, preventing product cracking.

  1. Integrated Modular Control, High-Precision Temperature Control

The integrated modular control unit provides temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, with multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft start, ensuring a safe and stable glue removal process.

  1. Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output

The closed-loop thyristor module trigger control, using a phase-shift trigger control method, allows for continuous adjustment of output voltage, 現在, or power. It features three control characteristics: constant voltage, 定電流, and constant power. The optimal control mode can be flexibly selected according to the process stage, meeting the precise temperature rise control requirements of debinding and light calcination.

  1. Dual-loop regulation (current loop + voltage loop) for fast and stable response

It adopts a dual-loop regulation structure with a current loop as the inner loop and a voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current is automatically limited within the rated range, ensuring normal operation of the output and voltage regulator, achieving safe and reliable control and high control accuracy.

  1. Real-time display and monitoring

The control panel can display parameters such as temperature, セグメント番号, セグメントタイム, remaining time, output power percentage, voltage, and current in real time. Operators can monitor the glue removal and firing process at any time and adjust the process parameters in a timely manner.

  1. Multi-curve storage and flexible recall

It has a 30-segment program control function (50 segments customizable), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and recalled at will, meeting the debinding and light calcination process requirements of different products and different binder systems.

  1. RS485 Communication Remote Control, Data Traceability

Equipped with an RS485 communication interface, the communication distance can reach up to 1000 meters. The electric furnace can be centrally controlled via a touchscreen, including start-up, 一時停止, stop, temperature curve setting, reading, and parameter setting. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term.setpoints, output values, time interval, temperature range number, temperature rise curve, およびパワーパーセント曲線.

Automatic Control Cabinet for Glue Removal and Light Sintering
カテゴリ説明
Protection FunctionsIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, 偏差, 熱電対の断線, 位相損失, 過電圧, 過電流, 過熱, 電流フィードバック, and soft-start protection
Control MethodClosed-loop thyristor module control, phase-shift triggering, 出力電圧を連続的に調整可能, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges.
Display ParametersTemperature, セグメント番号, セグメントタイム, remaining time, output power percentage, voltage, 現在, 等.
Push-ButtonsImported push-buttons with LED indicators, 耐用年数 > 100,000 cycles
Multiple Curve Input30-セグメント制御: 1 の曲線 30 セグメント / 2 の曲線 14 それぞれのセグメント / 3 の曲線 9 それぞれのセグメント / 5 の曲線 5 それぞれのセグメント; 複数のカーブを同時に保存し、任意に呼び出すことができます
通信インターフェースRS485, 通信距離最大1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC表示には測定値が表示されます, 設定値, 出力値, セグメントタイム, セグメント番号, ランプカーブ, およびパワーパーセント曲線; stored curves can be recalled and modified; 履歴データ/レポートのロギング間隔を調整可能 (1秒〜1時間) 長期保管付き

応用分野

  • Automatic control of glue removal furnaces
  • Temperature control of light-burning furnaces
  • Ceramic sintering production lines
  • Powder metallurgy heat treatment equipment
  • Heat treatment equipment for new energy materials
  • Automatic control systems for industrial kilns
  • High-temperature equipment control in research institutes and laboratories

会社概要

熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.

同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.

同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.

お支払い方法

TT

発送方法

電気炉は 3 層で梱包されています。: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.

よくある質問 (よくある質問)

  1. What equipment is the automatic control cabinet for debinding and light-firing furnaces mainly used for?

Mainly used in debinding furnaces, light-firing furnaces, ceramic sintering furnaces, powder metallurgy sintering furnaces, and other industrial heat treatment equipment requiring multi-segment temperature control and automated temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to different process requirements to achieve automatic heating, holding, and cooling control throughout the entire process, and multiple programs can be arbitrarily called.

  1. Does the control cabinet have safety protection functions?

はい. It adopts a dual-loop control and dual-loop protection design, with multiple protection functions including over-temperature, 過電流, 過電圧, 位相損失, thermocouple failure, 電流フィードバック, soft start, overshoot, and over-adjustment, ensuring long-term safe and stable operation of the equipment.

  1. Does it support remote communication control?

はい. The equipment comes standard with an RS485 communication interface, which can be connected to a touch screen, PLC, or computer to achieve remote start, stop, program setting, parameter reading, historical curve viewing, and data storage functions.

  1. How does the control cabinet ensure temperature control accuracy and heating element lifespan?

It adopts closed-loop thyristor phase-shift trigger control technology to achieve constant voltage, 定電流, or constant power output. During load changes or startup, it automatically limits inrush current, effectively protecting the heating element while improving temperature control accuracy and equipment operational stability.

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