Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
Automated Control Cabinet For Glue Removal And Light Burning
PARÂMETROS DO PRODUTO
Descrição
Automatic Control Cabinet for Glue Removal and Light Sintering
The glue removal and light sintering automated control cabinet (independent temperature control cabinet) is an intelligent temperature control system specifically designed for the automated control of glue removal furnaces, light sintering furnaces, and various electric furnaces. Employing integrated modular control and closed-loop thyristor power adjustment, the heating power is precisely adjustable to meet the temperature control requirements of processes such as debinding, photo-sintering, and pre-firing. The control cabinet supports multi-segment programming, data storage, remote communication, and touchscreen control, garantindo uma operação estável, high temperature control accuracy, and comprehensive safety protection.
Recursos do produto
- Optimized Design for Debinding and Light Firing Processes
This control cabinet is designed for processes such as ceramic adhesive removal, firing, and degreasing. Optimizations have been made to the heating rate, holding time, and organic waste gas emissions during adhesive removal. Through a precise temperature control profile, the adhesive is slowly discharged, preventing product cracking.
- Integrated Modular Control, High-Precision Temperature Control
The integrated modular control unit provides temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, with multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, perda de fase, sobretensão, sobrecorrente, temperatura excessiva, comentários atuais, and soft start, ensuring a safe and stable glue removal process.
- Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output
The closed-loop thyristor module trigger control, using a phase-shift trigger control method, allows for continuous adjustment of output voltage, atual, or power. It features three control characteristics: constant voltage, constant current, and constant power. The optimal control mode can be flexibly selected according to the process stage, meeting the precise temperature rise control requirements of debinding and light calcination.
- Dual-loop regulation (current loop + voltage loop) for fast and stable response
It adopts a dual-loop regulation structure with a current loop as the inner loop and a voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current is automatically limited within the rated range, ensuring normal operation of the output and voltage regulator, achieving safe and reliable control and high control accuracy.
- Real-time display and monitoring
The control panel can display parameters such as temperature, número do segmento, tempo do segmento, tempo restante, output power percentage, tensão, and current in real time. Operators can monitor the glue removal and firing process at any time and adjust the process parameters in a timely manner.
- Multi-curve storage and flexible recall
It has a 30-segment program control function (50 segments customizable), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and recalled at will, meeting the debinding and light calcination process requirements of different products and different binder systems.
- RS485 Communication Remote Control, Data Traceability
Equipped with an RS485 communication interface, the communication distance can reach up to 1000 meters. The electric furnace can be centrally controlled via a touchscreen, including start-up, pause, stop, temperature curve setting, reading, and parameter setting. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term.setpoints, output values, time interval, temperature range number, temperature rise curve, and power percentage curve.
| Category | Descrição |
|---|---|
| Protection Functions | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, perda de fase, sobretensão, sobrecorrente, temperatura excessiva, comentários atuais, and soft-start protection |
| Control Method | Closed-loop thyristor module control, phase-shift triggering, continuously adjustable output voltage, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges. |
| Parâmetros de exibição | Temperature, número do segmento, tempo do segmento, tempo restante, output power percentage, tensão, atual, etc.. |
| Push-Buttons | Imported push-buttons with LED indicators, vida útil > 100,000 ciclos |
| Multiple Curve Input | 30-segment control: 1 curve of 30 segmentos / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, tempo do segmento, número do segmento, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage |
Áreas de aplicação
- Automatic control of glue removal furnaces
- Temperature control of light-burning furnaces
- Ceramic sintering production lines
- Powder metallurgy heat treatment equipment
- Heat treatment equipment for new energy materials
- Automatic control systems for industrial kilns
- High-temperature equipment control in research institutes and laboratories
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
TT
Métodos de envio
The electric furnace is packaged in thThe electric furnace is packaged in three layers: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Perguntas frequentes (Perguntas frequentes)
- What equipment is the automatic control cabinet for debinding and light-firing furnaces mainly used for?
Mainly used in debinding furnaces, light-firing furnaces, ceramic sintering furnaces, powder metallurgy sintering furnaces, and other industrial heat treatment equipment requiring multi-segment temperature control and automated temperature control.
- How many temperature programs does the control cabinet support?
Supports 30 program control segments. Multiple temperature curves can be set according to different process requirements to achieve automatic heating, holding, and cooling control throughout the entire process, and multiple programs can be arbitrarily called.
- Does the control cabinet have safety protection functions?
Sim. It adopts a dual-loop control and dual-loop protection design, with multiple protection functions including over-temperature, sobrecorrente, sobretensão, perda de fase, thermocouple failure, comentários atuais, início suave, ultrapassar, and over-adjustment, ensuring long-term safe and stable operation of the equipment.
- Does it support remote communication control?
Sim. The equipment comes standard with an RS485 communication interface, which can be connected to a touch screen, PLC, or computer to achieve remote start, stop, program setting, parameter reading, historical curve viewing, and data storage functions.
- How does the control cabinet ensure temperature control accuracy and heating element lifespan?
It adopts closed-loop thyristor phase-shift trigger control technology to achieve constant voltage, constant current, or constant power output. During load changes or startup, it automatically limits inrush current, effectively protecting the heating element while improving temperature control accuracy and equipment operational stability.
