Luoyang Anjing Intelligence Equipment é líder global em fornos elétricos de alta temperatura
Corrosion-Resistant Dual-Platform Lifting Furnace Temperature Control Cabinet
PARÂMETROS DO PRODUTO
Descrição
Corrosion-Resistant Dual-Platform Lifting Furnace Temperature Control Cabinet
The corrosion-resistant dual-platform lifting furnace temperature control cabinet is an intelligent temperature control system specifically designed for dual-platform lifting high-temperature furnaces. The equipment employs five independent temperature control systems, enabling precise temperature control across multiple zones to meet the high-temperature processing requirements of corrosion-resistant materials, ceramics, new materials, and products requiring special processes.
The control cabinet utilizes closed-loop thyristor module control technology to achieve continuous adjustment of voltage, atual, and power. Combined with intelligent PID and artificial intelligence adjustment algorithms, it achieves precise heating, temperature control, and cooling. The system supports multi-segment program curve setting, remote communication, and data logging functions, featuring high control accuracy, stable operation, and comprehensive safety protection.
Recursos do produto
- 5-Unit Independent Temperature Control, Precise Multi-Temperature Zone Control
Equipped with 5 independent temperature control systems, each temperature zone can have its temperature profile and operating parameters set independently. Suitable for multi-temperature zone coordinated control of corrosion-resistant dual-platform lifting furnaces, each temperature zone operates independently without interference. Different heating zones can be controlled separately according to process requirements, meeting complex thermal process requirements. Each temperature zone uses independent thermocouple temperature measurement (K-type, 0-1320℃), with a temperature control accuracy of ±1℃.
- Integrated Modular Control, Dual-Loop Safety Protection
Utilizing an integrated modular control unit, the control accuracy is accurate, with a temperature control accuracy of ±1℃. A dual-loop control and dual-loop protection system is designed, providing comprehensive protection functions including overshoot, over-adjustment, under-adjustment, thermocouple breakage, perda de fase, overpressure, sobrecorrente, temperatura excessiva, comentários atuais, and soft start, ensuring the safe and stable operation of the lifting furnace in corrosion-resistant environments.
- Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output
Utilizing closed-loop thyristor module trigger control, phase-shift triggering or zero-crossing triggering modes can be selected, with continuously adjustable output voltage, atual, or power. It features three control characteristics: constant voltage, constant current, or constant power, allowing for flexible selection of the optimal control mode based on the characteristics of the heating element and process requirements, effectively protecting the heating element.
- Multi-Curve Storage and Flexible Recall
50-segment program control function (customizable), allowing input and setting of multiple heating curves: one curve with 30 (50) segmentos, two curves with 14 (28) segments/curve, three curves with 9 (15) segments/curve, and five curves with 5 (9) segments/curve. Multiple curves can be input simultaneously and recalled arbitrarily during use, meeting the process requirements of different batches and materials in the corrosion-resistant dual-platform lifting furnace.
- Intelligent Temperature Controller with Self-Tuning and Self-Learning Functions
Employing an intelligent temperature controller, it features multiple adjustment modes including standard PID, AI-based APID, and MPT. It boasts self-tuning and self-learning capabilities, achieving excellent control characteristics with no overshoot and no undershoot. An AI-powered adjustment algorithm with curve fitting function yields smooth and even curve control.
- Real-Time Display and Monitoring
The control panel displays key operating parameters in real-time, including temperature, temperature range number, time interval, tempo restante, output power percentage, tensão, and current. Operators can monitor the operating status of each temperature zone at any time.
- RS485 Communication Remote Control with Data Traceability
Equipped with an RS485 communication interface, the system supports communication distances up to 1200 meters. Computer-controlled operation includes starting, pausing, stopping, setting and reading temperature curves, and parameter settings. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term, meeting quality management traceability requirements.
| Category | Descrição |
|---|---|
| Number of Control Units | 5 temperature control systems |
| Control Method | Closed-loop SCR module trigger control (phase-shift / zero-crossing), continuously adjustable output voltage/current/power with constant voltage, constant current, or constant power characteristics; inner current loop + outer voltage loop, limits output under sudden load or overcurrent to protect heating elements |
| Parâmetros de exibição | Real-time temperature, número do segmento, tempo do segmento, tempo restante, output power percentage, tensão, atual, etc.. |
| Push-Buttons | Service life > 100,000 ciclos, com indicadores LED |
| Temperature Curve Programming | Intelligent PID/APID/MPT control with self-tuning and self-learning; no overshoot or undershoot; 30-segment programming; supports jump (loop), run, pause, and stop; on-the-fly modification; curve-fitting ensures smooth control |
| Multiple Curve Input | 50-segment control: 1 curve of 30(50) segmentos / 2 curves of 14(28) segmentos / 3 curves of 9(15) segmentos / 5 curves of 5(9) segmentos; multiple curves can be stored and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1200m; remote computer control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, tempo do segmento, número do segmento, ramp curve, power curve; stored curves can be recalled and modified; historical data logging interval adjustable (1s~1h), long-term storage |
Áreas de aplicação
- Corrosion-resistant dual-platform lifting furnace: A 5-zone independent temperature control system suitable for corrosion-resistant dual-platform lifting furnaces. Each zone is independently controlled during alternating operation of the two platforms, ensuring uniform temperature within the furnace chamber.
- Multi-zone control for lifting furnaces: Suitable for independent temperature control of upper, middle, and lower zones in various types of lifting furnaces, achieving precise temperature control at different heights.
- Boat furnace temperature control system: Suitable for independent temperature control of multiple zones in large boat furnaces, ensuring temperature uniformity within large-volume furnace chambers.
- Corrosion-resistant atmosphere furnace: Suitable for temperature control of vacuum atmosphere furnaces processing corrosive materials. Dual-loop protection ensures safe operation of the equipment in corrosive environments.
- Continuous heat treatment production lines: Suitable for centralized multi-zone control and management of continuous heat treatment production lines such as pusher kilns and roller kilns.
- Equipment upgrade and retrofit: Suitable for upgrading and retrofitting the control systems of old lifting furnaces and boat furnaces, improving temperature control accuracy and automation levels.
perfil de companhia
Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.
A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.
A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.
Métodos de pagamento
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Métodos de envio
The electric furnace is packaged in thThe electric furnace is packaged in three layers: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.
Perguntas frequentes (Perguntas frequentes)
- What equipment is this temperature control cabinet mainly used for?
Mainly used in corrosion-resistant double-platform lifting furnaces, high-temperature furnaces, sintering furnaces, experimental furnaces, and other industrial heating equipment requiring precise temperature control in multiple zones.
- How many temperature control systems does this control cabinet support?
It is equipped with 5 independent temperature control systems, enabling independent control of multiple zones, improving furnace temperature control accuracy and process stability.
- How many temperature programs does the control cabinet support?
It supports 30 program control segments, allowing for the setting of multiple temperature curves to achieve complex processes such as heating, holding, and cooling, and supports arbitrary curve recall.
- Does it have safety protection functions?
Sim. It adopts closed-loop control and multiple protection designs, incluindo excesso de temperatura, over-current, over-voltage, perda de fase, comentários atuais, and soft-start functions, ensuring safe and stable operation of the equipment.
- Does it support remote communication control?
Sim. The device is equipped with an RS485 communication interface, with a communication distance of up to 1200 meters. It can be connected to a computer to enable device start-up, pause, stop, temperature curve setting, data reading, and historical data management.
