تعتبر شركة Luoyang Anjing Intelligence Equipment شركة رائدة عالميًا في مجال الأفران الكهربائية ذات درجات الحرارة العالية
Automated Control Cabinet For Glue Removal And Light Burning
معلمات المنتج
وصف
Automatic Control Cabinet for Glue Removal and Light Sintering
The glue removal and light sintering automated control cabinet (independent temperature control cabinet) is an intelligent temperature control system specifically designed for the automated control of glue removal furnaces, light sintering furnaces, and various electric furnaces. Employing integrated modular control and closed-loop thyristor power adjustment, the heating power is precisely adjustable to meet the temperature control requirements of processes such as debinding, photo-sintering, and pre-firing. The control cabinet supports multi-segment programming, data storage, remote communication, and touchscreen control, ensuring stable operation, high temperature control accuracy, and comprehensive safety protection.
ميزات المنتج
- Optimized Design for Debinding and Light Firing Processes
This control cabinet is designed for processes such as ceramic adhesive removal, firing, and degreasing. Optimizations have been made to the heating rate, holding time, and organic waste gas emissions during adhesive removal. Through a precise temperature control profile, the adhesive is slowly discharged, preventing product cracking.
- Integrated Modular Control, High-Precision Temperature Control
The integrated modular control unit provides temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, with multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, خسارة المرحلة, الجهد الزائد, التيار الزائد, على درجة الحرارة, ردود الفعل الحالية, and soft start, ensuring a safe and stable glue removal process.
- Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output
The closed-loop thyristor module trigger control, using a phase-shift trigger control method, allows for continuous adjustment of output voltage, حاضِر, or power. It features three control characteristics: constant voltage, constant current, and constant power. The optimal control mode can be flexibly selected according to the process stage, meeting the precise temperature rise control requirements of debinding and light calcination.
- Dual-loop regulation (current loop + voltage loop) for fast and stable response
It adopts a dual-loop regulation structure with a current loop as the inner loop and a voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current is automatically limited within the rated range, ensuring normal operation of the output and voltage regulator, achieving safe and reliable control and high control accuracy.
- Real-time display and monitoring
The control panel can display parameters such as temperature, رقم القطعة, وقت الجزء, الوقت المتبقي, output power percentage, الجهد االكهربى, and current in real time. Operators can monitor the glue removal and firing process at any time and adjust the process parameters in a timely manner.
- Multi-curve storage and flexible recall
It has a 30-segment program control function (50 segments customizable), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and recalled at will, meeting the debinding and light calcination process requirements of different products and different binder systems.
- RS485 Communication Remote Control, Data Traceability
Equipped with an RS485 communication interface, the communication distance can reach up to 1000 meters. The electric furnace can be centrally controlled via a touchscreen, including start-up, pause, stop, temperature curve setting, reading, and parameter setting. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term.setpoints, output values, time interval, temperature range number, temperature rise curve, and power percentage curve.
| Category | وصف |
|---|---|
| Protection Functions | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, خسارة المرحلة, الجهد الزائد, التيار الزائد, على درجة الحرارة, ردود الفعل الحالية, and soft-start protection |
| Control Method | Closed-loop thyristor module control, phase-shift triggering, continuously adjustable output voltage, current or power, with constant voltage, constant current or constant power characteristics. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges. |
| عرض المعلمات | درجة حرارة, رقم القطعة, وقت الجزء, الوقت المتبقي, output power percentage, الجهد االكهربى, حاضِر, إلخ. |
| Push-Buttons | Imported push-buttons with LED indicators, خدمة الحياة > 100,000 دورات |
| Multiple Curve Input | 30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, وقت الجزء, رقم القطعة, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage |
مجالات التطبيق
- Automatic control of glue removal furnaces
- Temperature control of light-burning furnaces
- Ceramic sintering production lines
- Powder metallurgy heat treatment equipment
- Heat treatment equipment for new energy materials
- Automatic control systems for industrial kilns
- High-temperature equipment control in research institutes and laboratories
ملف الشركة
مؤسسة مهنية متخصصة في خدمات تكنولوجيا المعالجة الحرارية وR&د, تصنيع, ومبيعات الأفران الكهربائية ذات درجة الحرارة العالية.
تركز الشركة على تطوير أفران كهربائية ذات درجة حرارة عالية تغطي نطاق درجة حرارة كامل من -100 درجة مئوية إلى 2600 درجة مئوية. وتشمل منتجاتها الأفران الكهربائية التجريبية, أفران الغلاف الجوي, أفران صناعية, ومعدات التدفئة التعريفي متوسطة التردد. وتشمل المنتجات الرئيسية أفران الصندوق, أفران الأنبوب, أفران الرفع, أفران دافعة, أفران البوجي, أفران دوارة, أفران النفق, ومختلف الأفران المتخصصة متوسطة التردد.
تلتزم الشركة بالابتكار التكنولوجي وحصلت على شهادات ISO9001 و EU CE. انها تمتلك 21 العلامات التجارية المسجلة, 29 براءات الاختراع, و 27 حقوق التأليف والنشر البرمجيات.
طرق الدفع
تي تي
طرق الشحن
يتم تعبئة الفرن الكهربائي في الفرن الكهربائي يتم تعبئته في ثلاث طبقات: ملفوفة أولاً بورق رغوي, ثم ملفوفة في فيلم من البلاستيك, ومعبأة أخيرًا في صندوق خشبي.
الأسئلة المتداولة (التعليمات)
- What equipment is the automatic control cabinet for debinding and light-firing furnaces mainly used for?
Mainly used in debinding furnaces, light-firing furnaces, ceramic sintering furnaces, powder metallurgy sintering furnaces, and other industrial heat treatment equipment requiring multi-segment temperature control and automated temperature control.
- How many temperature programs does the control cabinet support?
Supports 30 program control segments. Multiple temperature curves can be set according to different process requirements to achieve automatic heating, عقد, and cooling control throughout the entire process, and multiple programs can be arbitrarily called.
- Does the control cabinet have safety protection functions?
نعم. It adopts a dual-loop control and dual-loop protection design, with multiple protection functions including over-temperature, التيار الزائد, الجهد الزائد, خسارة المرحلة, thermocouple failure, ردود الفعل الحالية, بداية ناعمة, تجاوز, and over-adjustment, ensuring long-term safe and stable operation of the equipment.
- Does it support remote communication control?
نعم. The equipment comes standard with an RS485 communication interface, which can be connected to a touch screen, PLC, or computer to achieve remote start, stop, program setting, parameter reading, historical curve viewing, and data storage functions.
- How does the control cabinet ensure temperature control accuracy and heating element lifespan?
It adopts closed-loop thyristor phase-shift trigger control technology to achieve constant voltage, constant current, or constant power output. During load changes or startup, it automatically limits inrush current, effectively protecting the heating element while improving temperature control accuracy and equipment operational stability.
