Luoyang Anjing Intelligence Equipment является мировым лидером в производстве высокотемпературных электрических печей.
Automated Control Cabinet For Glue Removal And Light Burning
ПАРАМЕТРЫ ПРОДУКТА
Описание
Automatic Control Cabinet for Glue Removal and Light Sintering
The glue removal and light sintering automated control cabinet (independent temperature control cabinet) is an intelligent temperature control system specifically designed for the automated control of glue removal furnaces, light sintering furnaces, and various electric furnaces. Employing integrated modular control and closed-loop thyristor power adjustment, the heating power is precisely adjustable to meet the temperature control requirements of processes such as debinding, photo-sintering, and pre-firing. The control cabinet supports multi-segment programming, data storage, remote communication, and touchscreen control, ensuring stable operation, high temperature control accuracy, and comprehensive safety protection.
Особенности продукта
- Optimized Design for Debinding and Light Firing Processes
This control cabinet is designed for processes such as ceramic adhesive removal, firing, and degreasing. Optimizations have been made to the heating rate, holding time, and organic waste gas emissions during adhesive removal. Through a precise temperature control profile, the adhesive is slowly discharged, preventing product cracking.
- Integrated Modular Control, High-Precision Temperature Control
The integrated modular control unit provides temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, with multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, потеря фазы, перенапряжение, сверхток, перегрев, текущий отзыв, и плавный пуск, ensuring a safe and stable glue removal process.
- Closed-Loop Thyristor Trigger Control, Continuously Adjustable Output
The closed-loop thyristor module trigger control, using a phase-shift trigger control method, allows for continuous adjustment of output voltage, текущий, или власть. It features three control characteristics: constant voltage, постоянный ток, and constant power. The optimal control mode can be flexibly selected according to the process stage, meeting the precise temperature rise control requirements of debinding and light calcination.
- Dual-loop regulation (current loop + voltage loop) for fast and stable response
It adopts a dual-loop regulation structure with a current loop as the inner loop and a voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the current limit, the output current is automatically limited within the rated range, ensuring normal operation of the output and voltage regulator, achieving safe and reliable control and high control accuracy.
- Real-time display and monitoring
The control panel can display parameters such as temperature, segment number, время сегмента, оставшееся время, выходная мощность в процентах, Напряжение, и актуально в режиме реального времени. Operators can monitor the glue removal and firing process at any time and adjust the process parameters in a timely manner.
- Multi-curve storage and flexible recall
It has a 30-segment program control function (50 segments customizable), allowing input and setting of multiple temperature rise curves. Multiple curves can be input simultaneously and recalled at will, meeting the debinding and light calcination process requirements of different products and different binder systems.
- RS485 Communication Remote Control, Data Traceability
Equipped with an RS485 communication interface, the communication distance can reach up to 1000 meters. The electric furnace can be centrally controlled via a touchscreen, including start-up, пауза, stop, temperature curve setting, reading, and parameter setting. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be stored long-term.setpoints, output values, time interval, номер температурного диапазона, temperature rise curve, and power percentage curve.
| Категория | Описание |
|---|---|
| Protection Functions | Integrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, разрыв термопары, потеря фазы, перенапряжение, сверхток, перегрев, текущий отзыв, and soft-start protection |
| Метод управления | Closed-loop thyristor module control, запуск по фазовому сдвигу, плавно регулируемое выходное напряжение, ток или мощность, с постоянным напряжением, характеристики постоянного тока или постоянной мощности. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges. |
| Display Parameters | Temperature, segment number, время сегмента, оставшееся время, выходная мощность в процентах, Напряжение, текущий, и т. д.. |
| Push-Buttons | Imported push-buttons with LED indicators, service life > 100,000 cycles |
| Multiple Curve Input | 30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily |
| Communication Interface | RS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, время сегмента, segment number, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage |
Области применения
- Automatic control of glue removal furnaces
- Temperature control of light-burning furnaces
- Ceramic sintering production lines
- Powder metallurgy heat treatment equipment
- Heat treatment equipment for new energy materials
- Automatic control systems for industrial kilns
- High-temperature equipment control in research institutes and laboratories
Профиль компании
Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.
Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.
Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.
Способы оплаты
ТТ
Способы доставки
Электропечь упакована в три слоя. Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.
Часто задаваемые вопросы (Часто задаваемые вопросы)
- What equipment is the automatic control cabinet for debinding and light-firing furnaces mainly used for?
Mainly used in debinding furnaces, light-firing furnaces, ceramic sintering furnaces, powder metallurgy sintering furnaces, and other industrial heat treatment equipment requiring multi-segment temperature control and automated temperature control.
- How many temperature programs does the control cabinet support?
Supports 30 program control segments. Multiple temperature curves can be set according to different process requirements to achieve automatic heating, проведение, and cooling control throughout the entire process, and multiple programs can be arbitrarily called.
- Does the control cabinet have safety protection functions?
Да. It adopts a dual-loop control and dual-loop protection design, with multiple protection functions including over-temperature, сверхток, перенапряжение, потеря фазы, thermocouple failure, текущий отзыв, мягкий старт, overshoot, and over-adjustment, ensuring long-term safe and stable operation of the equipment.
- Does it support remote communication control?
Да. The equipment comes standard with an RS485 communication interface, which can be connected to a touch screen, PLC, or computer to achieve remote start, stop, program setting, parameter reading, historical curve viewing, and data storage functions.
- How does the control cabinet ensure temperature control accuracy and heating element lifespan?
It adopts closed-loop thyristor phase-shift trigger control technology to achieve constant voltage, постоянный ток, or constant power output. During load changes or startup, it automatically limits inrush current, effectively protecting the heating element while improving temperature control accuracy and equipment operational stability.
