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Electric Furnace Atmosphere Analysis & Remote Temperature Monitoring System

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Описание

Electric Furnace Atmosphere Analysis and Temperature Online (Remote) Monitoring System

This system is an intelligent online detection and remote monitoring system specifically developed for high-temperature electric furnaces Atmosphere Analysis & Remote Temperature Monitoring System, atmosphere furnaces, вращающиеся печи, sintering furnaces, and heat treatment equipment.

The system utilizes a high-precision gas analyzer, intelligent temperature control instrument, human-machine interface, and remote communication module to acquire, display in real-time, control alarms, and remotely access data on furnace atmosphere composition, temperature changes, and operating status. It can detect the concentrations of gases such as CO, CO₂, CH₄, SO₂, NO, and O₂ online, and combined with temperature curve monitoring, achieves precise control of the furnace’s process environment, improves product quality stability, and reduces manual inspection costs.

Особенности продукта

  1. High-precision infrared gas analysis, simultaneous detection of multiple components

Utilizes a thin-film micro-sensor detector, offering high sensitivity, long lifespan, and high reliability. The detector employs a front and rear chamber structure, providing excellent selectivity and minimal cross-interference. Employing amplitude modulation technology, it boasts strong common-mode suppression, minimal zero-point drift, and excellent stability. It can measure components such as CO, CO₂, CH₄, SO₂, and NO (trace ppm or constant %), with a minimum measurement range of 0-20ppm for CO and 0-20ppm for CO₂, meeting the requirements for high-precision atmosphere analysis.

  1. Fully sealed optical path and encapsulated infrared light source, ensuring extremely high stability

The fully sealed optical path design is unaffected by the ambient atmosphere, and the encapsulated infrared light source offers extremely high stability. The gold-plated (or stainless steel) measuring chamber provides strong corrosion resistance, suitable for various industrial atmospheres. An oxygen measurement module (electrochemical detection principle) can be added, with a measurement range of 0-25%O₂ and a resolution of 0.01%O₂.

  1. Large LCD Screen with Chinese Operation Menu for Convenient Human-Machine Interaction

Large LCD screen with a fully Chinese operation menu. Features include human-machine interaction, automatic prompts for operation steps, and automatic detection of operating parameters such as light source voltage and baseline voltage. Automatic dual-range switching and full-range digital linear processing.

  1. Comprehensive Data Recording and Communication Functions

Features timed automatic data storage, allowing for easy viewing of stored data. Includes a paperless recorder function, automatically recording the concentration change curve of the measured gas over time. Fully isolated 0-10mA or 4-20mA standard signal output; RS-232 communication port for connecting to a serial printer or enabling bidirectional communication with a computer.

  1. High-Precision Temperature Control and Remote Monitoring

The temperature instrument adopts GWL series artificial intelligence regulation technology, offering multiple alarm modes and transmission and communication functions. The optional GWLP adds 30-segment time-programmed control functionality to the GWL model. Optically isolated RS485 communication interface supports remote communication with a host computer.

  1. Multifunctional Configurable HMI Touchscreen

800×480 resolution widescreen display, long-life LED backlight. Equipped with 2 serial ports (RS232 and RS485) и 2 USB ports, with an optional 10/100M adaptive Ethernet interface. Supports USB flash drive data storage and mouse operation; multiple computers on the same LAN can connect simultaneously via a browser to achieve touchscreen display and operation.

  1. P2P Cloud Functionality, Remote Monitoring

Features P2P cloud functionality (no public IP required for intranet monitoring), enabling remote monitoring and operation via smartphones, tablets, and other mobile devices, achieving true remote online monitoring.

Human-machine touch screens and remote interfaces
КатегорияSpecification
Optional Measurable ComponentsCO, CO₂, CH₄, SO₂, NO (ppm / %)
O₂ (electrochemical detection): 0~5%, 0~10%, 0~25%
Minimum Measuring RangeCO:0~20ppm,CO₂:0~20ppm,CH₄:0~100ppm,SO₂:0~500ppm,NO:0~500ppm
Measuring Range0~100%(full scale, customizable)
Zero Drift≤ ±1%FS / 7d
Span Drift≤ ±1%FS / 7d
Linearity Error≤ ±1%FS
Repeatability≤ 0.5%
Output Fluctuation≤ ±0.5%FS
Response TimeT90 < 10s
Warm-up Time< 1h
Источник питания220VAC ±10%,50Hz ±1%
Power Consumption≤ 120VA
Ambient Temperature5~45℃
Ambient Humidity5~90%RH
Sample Gas Pressure2~20KPa
Sample Gas Flow200~1000ml/min
Sample Gas Tube Connectorφ6 × φ4
Output Signal0~10mA(load 1600Ω),4~20mA(load 800Ω)
Alarm Relay Contact Capacity220VAC / 1A
Communication InterfaceRS-232

Области применения

  • Electric Furnace Atmosphere Monitoring: Used for real-time monitoring of the atmosphere inside industrial kilns such as high-temperature electric furnaces, heat treatment furnaces, and sintering furnaces to ensure that the process atmosphere meets requirements.
  • Metallurgical Heat Treatment: Used for monitoring atmospheric components such as CO, CO₂, and O₂ inside the furnace during metal heat treatment processes to control process parameters such as decarburization and oxidation.
  • Ceramic Sintering: Used for precise control of the furnace atmosphere during ceramic sintering to ensure the quality of fired ceramic products.
  • Chemical Reactions: Used for online monitoring and feedback control of gas components during chemical reactions.
  • Scientific Research Laboratories: Used for high-temperature experimental atmosphere analysis and temperature control in materials science, chemical engineering, and other related fields.

Профиль компании

Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.

Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.

Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.

Способы оплаты

ТТ

Способы доставки

Электропечь упакована в три слоя. Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.

Часто задаваемые вопросы (Часто задаваемые вопросы)

  1. What gases can this system detect?

It can detect infrared gases such as CO, CO₂, CH₄, SO₂, and NO. An O₂ detection module is also optional.

  1. Does it support remote viewing of furnace temperature and atmosphere data?

Да, remote monitoring is possible via touchscreen, computer, mobile phone, and tablet.

  1. Can the detection data be saved?

Да, the system has an automatic data storage function, allowing users to view historical curves and operating records.

  1. Which electric furnace equipment is it suitable for?

Suitable for various high-temperature equipment such as atmosphere furnaces, sintering furnaces, rotary furnaces, heat treatment furnaces, and experimental furnaces.

  1. Does the system support customization?

Да, it can be customized according to customer needs, including the types of gases detected, communication methods, number of temperature points, remote monitoring solutions, and automated control systems.

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