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Electric Furnace Atmosphere Analysis & Remote Temperature Monitoring System

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설명
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설명

Electric Furnace Atmosphere Analysis and Temperature Online (Remote) Monitoring System

This system is an intelligent online detection and remote monitoring system specifically developed for high-temperature electric furnaces Atmosphere Analysis & Remote Temperature Monitoring System, 분위기 용광로, 회전식 가마, sintering furnaces, and heat treatment equipment.

The system utilizes a high-precision gas analyzer, intelligent temperature control instrument, human-machine interface, and remote communication module to acquire, display in real-time, control alarms, and remotely access data on furnace atmosphere composition, temperature changes, and operating status. It can detect the concentrations of gases such as CO, CO₂, CH₄, SO₂, NO, and O₂ online, and combined with temperature curve monitoring, achieves precise control of the furnace’s process environment, improves product quality stability, and reduces manual inspection costs.

제품특징

  1. High-precision infrared gas analysis, simultaneous detection of multiple components

Utilizes a thin-film micro-sensor detector, offering high sensitivity, long lifespan, and high reliability. The detector employs a front and rear chamber structure, providing excellent selectivity and minimal cross-interference. Employing amplitude modulation technology, it boasts strong common-mode suppression, minimal zero-point drift, and excellent stability. It can measure components such as CO, CO₂, CH₄, SO₂, and NO (trace ppm or constant %), with a minimum measurement range of 0-20ppm for CO and 0-20ppm for CO₂, meeting the requirements for high-precision atmosphere analysis.

  1. Fully sealed optical path and encapsulated infrared light source, ensuring extremely high stability

The fully sealed optical path design is unaffected by the ambient atmosphere, and the encapsulated infrared light source offers extremely high stability. The gold-plated (or stainless steel) measuring chamber provides strong corrosion resistance, suitable for various industrial atmospheres. An oxygen measurement module (electrochemical detection principle) can be added, with a measurement range of 0-25%O₂ and a resolution of 0.01%O₂.

  1. Large LCD Screen with Chinese Operation Menu for Convenient Human-Machine Interaction

Large LCD screen with a fully Chinese operation menu. Features include human-machine interaction, automatic prompts for operation steps, and automatic detection of operating parameters such as light source voltage and baseline voltage. Automatic dual-range switching and full-range digital linear processing.

  1. Comprehensive Data Recording and Communication Functions

Features timed automatic data storage, allowing for easy viewing of stored data. Includes a paperless recorder function, automatically recording the concentration change curve of the measured gas over time. Fully isolated 0-10mA or 4-20mA standard signal output; RS-232 communication port for connecting to a serial printer or enabling bidirectional communication with a computer.

  1. High-Precision Temperature Control and Remote Monitoring

The temperature instrument adopts GWL series artificial intelligence regulation technology, offering multiple alarm modes and transmission and communication functions. The optional GWLP adds 30-segment time-programmed control functionality to the GWL model. Optically isolated RS485 communication interface supports remote communication with a host computer.

  1. Multifunctional Configurable HMI Touchscreen

800×480 resolution widescreen display, long-life LED backlight. Equipped with 2 serial ports (RS232 and RS485) 그리고 2 USB ports, with an optional 10/100M adaptive Ethernet interface. Supports USB flash drive data storage and mouse operation; multiple computers on the same LAN can connect simultaneously via a browser to achieve touchscreen display and operation.

  1. P2P Cloud Functionality, Remote Monitoring

Features P2P cloud functionality (no public IP required for intranet monitoring), enabling remote monitoring and operation via smartphones, tablets, and other mobile devices, achieving true remote online monitoring.

Human-machine touch screens and remote interfaces
범주사양
Optional Measurable ComponentsCO, CO₂, CH₄, SO₂, NO (ppm / %)
O₂ (electrochemical detection): 0~5%, 0~10%, 0~25%
Minimum Measuring RangeCO:0~20ppm,CO₂:0~20ppm,CH₄:0~100ppm,SO₂:0~500ppm,NO:0~500ppm
Measuring Range0~100%(full scale, customizable)
Zero Drift≤ ±1%FS / 7d
Span Drift≤ ±1%FS / 7d
Linearity Error≤ ±1%FS
Repeatability≤ 0.5%
Output Fluctuation≤ ±0.5%FS
Response TimeT90 < 10s
Warm-up Time< 1h
Power Supply220VAC ±10%,50Hz ±1%
Power Consumption≤ 120VA
Ambient Temperature5~45℃
Ambient Humidity5~90%RH
Sample Gas Pressure2~20KPa
Sample Gas Flow200~1000ml/min
Sample Gas Tube Connectorφ6 × φ4
Output Signal0~10mA(load 1600Ω),4~20mA(load 800Ω)
Alarm Relay Contact Capacity220VAC / 1에이
통신 인터페이스RS-232

응용분야

  • Electric Furnace Atmosphere Monitoring: Used for real-time monitoring of the atmosphere inside industrial kilns such as high-temperature electric furnaces, heat treatment furnaces, and sintering furnaces to ensure that the process atmosphere meets requirements.
  • Metallurgical Heat Treatment: Used for monitoring atmospheric components such as CO, CO₂, and O₂ inside the furnace during metal heat treatment processes to control process parameters such as decarburization and oxidation.
  • Ceramic Sintering: Used for precise control of the furnace atmosphere during ceramic sintering to ensure the quality of fired ceramic products.
  • Chemical Reactions: Used for online monitoring and feedback control of gas components during chemical reactions.
  • Scientific Research Laboratories: Used for high-temperature experimental atmosphere analysis and temperature control in materials science, chemical engineering, and other related fields.

회사 프로필

열처리 기술 서비스 및 R 전문 기업&디, 조작, 고온전기로 판매 및 판매.

-100℃ ~ 2600℃의 전온도 범위를 커버하는 고온 전기로 개발에 주력하고 있습니다.. 해당 제품에는 실험용 전기로가 포함됩니다., 진공 분위기 용광로, 산업 가마, 및 중주파 유도 가열 장비. 주요 제품으로는 상자로(Box Furnace)가 있습니다., 튜브 용광로, 리프팅 용광로, 푸셔 가마, 보기 용광로, 회전식 가마, 터널 가마, 다양한 전문 중주파로.

회사는 기술 혁신을 고수하고 ISO9001 및 EU CE 인증을 통과했습니다.. 그것은 소유 21 등록상표, 29 특허, 그리고 27 소프트웨어 저작권.

결제 방법

TT

배송 방법

전기로는 3단으로 포장되어 있습니다.전기로는 3겹으로 포장되어 있습니다.: 먼저 발포 종이로 포장, 그런 다음 플라스틱 필름으로 싸서, 그리고 마침내 나무 상자에 포장되었습니다..

자주 묻는 질문 (FAQ)

  1. What gases can this system detect?

It can detect infrared gases such as CO, CO₂, CH₄, SO₂, and NO. An O₂ detection module is also optional.

  1. Does it support remote viewing of furnace temperature and atmosphere data?

예, remote monitoring is possible via touchscreen, computer, mobile phone, and tablet.

  1. Can the detection data be saved?

예, the system has an automatic data storage function, allowing users to view historical curves and operating records.

  1. Which electric furnace equipment is it suitable for?

Suitable for various high-temperature equipment such as atmosphere furnaces, sintering furnaces, rotary furnaces, heat treatment furnaces, and experimental furnaces.

  1. Does the system support customization?

예, it can be customized according to customer needs, including the types of gases detected, communication methods, number of temperature points, remote monitoring solutions, and automated control systems.

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