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Fully Automatic Lifting Furnace Control Cabinet

PARAMETER PRODUK

Penerangan
Minta Sebut Harga

Penerangan

Fully automatic lifting furnace control cabinet

The lifting furnace control cabinet is an intelligent control system specifically designed for 1600℃ ultra-high temperature lifting furnaces, integrating precise temperature control, power regulation, mechanical motion control, and data management. The system uses a PLC and touchscreen for centralized control, achieving fully automatic operation of the charging platform’s entry, exit, and lifting, and is equipped with closed-loop thyristor triggering technology to achieve precise control of the furnace temperature.

Ciri-ciri Produk

  1. Fully Automatic PLC Control, Convenient Operation

The loading platform’s infeed, outfeed, lifting, and lowering are centrally controlled by a PLC, with commands issued centrally via a touchscreen. Infeeding and outfeeding utilize a continuously variable transmission (CVT) motor with a lead screw guide, offering adjustable speed; lifting is hydraulically driven, ensuring smooth and reliable operation. Signal transmission employs photoelectric isolation switches, providing strong anti-interference capabilities and ensuring precise operation.

  1. Ultra-High Precision Temperature Control, No Overshoot

An integrated modular control unit is used, achieving a temperature control accuracy of ±1℃ and furnace temperature uniformity of ±1℃, with no overshoot or undershoot. Equipped with 30-segment programmable control, it can simultaneously input multiple curves and supports arbitrary recall to meet complex process requirements.

  1. Closed-Loop Thyristor Trigger Control

It uses a closed-loop thyristor module phase-shift trigger control, with continuously adjustable output voltage, semasa, atau kuasa, and features constant voltage, arus malar, or constant power characteristics. The dual closed-loop regulation structure with an inner current loop and an outer voltage loop effectively protects the heating element from large current and voltage surges.

  1. Multiple Safety Protection Mechanisms

The system features dual closed-loop control and dual closed-loop protection, providing multiple protection functions including overshoot, over-adjustment, under-adjustment, thermocouple failure, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, dan permulaan yang lembut. The control cabinet buttons use high-quality brand components with a service life exceeding 100,000 cycles and are equipped with LED indicator lights.

  1. Remote Communication and Data Management

Equipped with an RS485 communication interface, the system allows communication up to 1000 meters. The furnace can be centrally controlled via a touchscreen or host computer for starting, pausing, stopping, and setting and reading temperature curves. The computer can display a wealth of information, including measured values, setpoints, output values, time intervals, temperature curves, and power percentage curves. Historical curves and reports can be stored long-term, with filterable recording intervals (1 second to 1 hour).

  1. Abundant Display Parameters

The touchscreen displays real-time key parameters such as temperature, nombor julat suhu, selang masa, masa yang tinggal, peratusan kuasa keluaran, voltan, and current, facilitating operation monitoring and process traceability.

Fully automatic lifting furnace control cabinet
CategoryPenerangan
Protection FunctionsIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, kehilangan fasa, lebihan voltan, lebihan arus, melebihi suhu, maklum balas semasa, and soft-start protection
Control MethodClosed-loop thyristor module control, mencetuskan anjakan fasa, continuously adjustable output voltage, arus atau kuasa, dengan voltan malar, ciri arus malar atau kuasa malar. An inner current loop and an outer voltage loop automatically limit the output current to the rated range when a sudden load or overcurrent occurs, protecting the heating element from large current and voltage surges.
Display ParametersTemperature, segment number, segment time, masa yang tinggal, peratusan kuasa keluaran, voltan, semasa, etc.
Push-ButtonsImported push-buttons with LED indicators, service life > 100,000 cycles
Multiple Curve Input30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily
Communication InterfaceRS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, output value, segment time, segment number, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage

Kawasan Permohonan

  • Precision Ceramic Sintering: Suitable for ultra-high temperature sintering of high-end ceramic materials such as electronic ceramics and structural ceramics.
  • Bahan Baharu R&D: Used in experiments on the synthesis and heat treatment processes of new materials in universities and research institutes.
  • Electronic Component Heat Treatment: Applied to ultra-high temperature processes for components such as magnetic materials, piezoelectric elements, and capacitors.
  • Powder Metallurgy and Chemical Industry: Used in high-temperature processes such as metal powder reduction sintering and catalyst support calcination.

Profil Syarikat

Sebuah perusahaan profesional yang mengkhusus dalam perkhidmatan teknologi rawatan haba dan R&D, pembuatan, dan penjualan relau elektrik suhu tinggi.

Syarikat memberi tumpuan kepada membangunkan relau elektrik suhu tinggi yang meliputi julat suhu penuh -100 ℃ hingga 2600 ℃. Produknya termasuk relau elektrik percubaan, relau suasana vakum, tanur industri, dan peralatan pemanasan aruhan frekuensi sederhana. Produk utama termasuk relau kotak, relau tiub, relau mengangkat, tanur penolak, relau bogie, tanur berputar, tanur terowong, dan pelbagai relau frekuensi sederhana khusus.

Syarikat itu mematuhi inovasi teknologi dan telah lulus pensijilan ISO9001 dan EU CE. Ia memiliki 21 tanda dagangan berdaftar, 29 paten, dan 27 hak cipta perisian.

Kaedah Pembayaran

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Kaedah Penghantaran

The electric furnace is packaged in thThe electric furnace is packaged in three layers: pertama dibalut dengan kertas buih, kemudian dibalut dengan filem plastik, dan akhirnya dibungkus dalam peti kayu.

Soalan Lazim (Soalan Lazim)

  1. What equipment is this control cabinet mainly used for?

It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, heat treatment furnaces, and other heating equipment that requires precise temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holding, and cooling processes.

  1. Does the control cabinet have safety protection functions?

ya. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, kehilangan fasa, thermocouple, maklum balas semasa, and soft-start protection functions.

  1. Does it support remote communication control?

ya. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stop, parameter setting, curve reading, and historical data management.

  1. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, semasa, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.

MINTA SEBUT HARGA

MINTA SEBUT HARGA