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High Temperature Furnace Control Cabinet | Intelligent Heating Control System

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High-Temperature Furnace Control Cabinet with Independent Temperature Control

The high-temperature furnace control cabinet with independent temperature control is an intelligent temperature control system specifically designed for high-temperature furnaces, experimental furnaces, sintering furnaces, heat treatment furnaces, and other similar equipment. The equipment adopts an independent temperature control cabinet structure and utilizes high-precision closed-loop control technology to achieve precise adjustment of furnace body temperature, utgangseffekt, nåværende, and voltage.

The control cabinet uses an integrated modular control unit with multiple safety protection functions and supports 30-segment programmable temperature control, real-time parameter display, remote communication, and historical data management. The system can meet the complex temperature control requirements of various material sintering, heat treatment, experimental research, and industrial production processes, improving equipment operational stability and process repeatability.

Produktfunksjoner

  1. Integrated Modular Control, High-Precision Temperature Control

It uses an integrated modular control unit with a temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, covering multiple protection functions such as overshoot, over-adjustment, under-adjustment, fase tap, overspenning, overstrøm, over-temperature, gjeldende tilbakemelding, and soft start, ensuring safe and stable operation even under complex working conditions.

  1. Closed-Loop Thyristor Triggered Control, Continuously Adjustable Output

Employing closed-loop thyristor module triggered control with a phase-shift triggering method, the output voltage, nåværende, or power is continuously adjustable. It offers three control characteristics: constant voltage, konstant strøm, or constant power. The optimal control mode can be flexibly selected based on the characteristics of the heating element and process requirements, effectively protecting the heating element and extending its service life.

  1. Dual-Loop Regulation (Current Loop + Voltage Loop), Fast and Stable Response

This system uses a dual closed-loop regulation structure, with the current loop as the inner loop and the voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the limit, the system will automatically limit the output current of the voltage regulator within the rated range, ensuring that both the output and the voltage regulator itself operate normally.Maintaining constant output current and voltage with sufficient adjustment margin ensures safe and reliable control with high precision.

  1. Imported Buttons, Long Lifespan and Reliability

Uses imported buttons with a lifespan exceeding 100,000 sykluser. Features LED indicator lights, excellent tactile feedback, and clear indication.

  1. Multi-kurveinngang, Flexible Recall

30-segment programmable control function (50 segments customizable). Allows input of multiple heating curves: one curve (30 segmenter), two curves (14 segments/curve), three curves (9 segments/curve), and five curves (5 segments/curve). Multiple curves can be input simultaneously and recalled arbitrarily to meet diverse needs for different materials and processes.

  1. RS485 Communication Remote Control, Data Traceability

Equipped with an RS485 communication interface, with a communication distance of up to 1000 meter. Allows centralized control of the furnace via touchscreen, including start, pause, stoppe, heating curve setting, heating curve reading, og parameterinnstilling. The computer screen displays measured values, setpoints, output values, time intervals, interval numbers, temperature rise curves, and power percentage curves in real time. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be saved long-term.

High-Temperature Furnace Control Cabinet with Independent Temperature Control
CategoryBeskrivelse
BeskyttelsesfunksjonerIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, avvik, termoelementbrudd, fase tap, overspenning, overstrøm, over temperatur, gjeldende tilbakemelding, and soft-start protection
KontrollmetodeClosed-loop SCR module control with phase-shift triggering; kontinuerlig justerbar utgangsspenning, nåværende, eller kraft; har konstant spenning, konstant strøm, eller konstante kraftegenskaper. Indre strømsløyfe + ytre spenningssløyfe sikrer at utgangsstrømmen er begrenset innenfor det nominelle området under plutselige lastendringer eller overstrømsforhold, protecting heating elements from excessive current/voltage surges
Vis parametreTemperatur, segmentnummer, segmenttid, gjenværende tid, utgangseffekt prosent, spenning, nåværende, osv.
TrykknapperImporterte trykknapper med LED-indikatorer, levetid > 100,000 sykluser
Multiple kurveinngang30-segment control: 1 kurve av 30 segmenter / 2 kurver av 14 segmenter hver / 3 kurver av 9 segmenter hver / 5 kurver av 5 segmenter hver; flere kurver kan lagres samtidig og kalles vilkårlig
KommunikasjonsgrensesnittRS485, kommunikasjonsavstand opp til 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC-skjerm inkluderer målt verdi, settpunkt, utgangsverdi, segmenttid, segmentnummer, rampekurve, og effektprosentkurve; stored curves can be recalled and modified; historiske data/rapportloggingsintervall justerbart (1s~1t) med langtidslagring

Bruksområder

  • High-Temperature Furnace Support: Suitable for independent temperature control systems of various high-temperature electric furnaces, including box furnaces, rørovner, pit furnaces, løfteovner, bell furnaces, and bogie furnaces.
  • Heat Treatment Production Lines: Suitable for centralized control and remote monitoring of industrial heat treatment production lines.
  • Multi-Temperature Zone Equipment: Suitable for independent temperature zone control of multi-temperature zone equipment such as pusher kilns, roller kilns, and rotary kilns.
  • Laboratories and R&D Centers: Suitable for temperature control of high-temperature experimental electric furnaces in universities, forskningsinstitutter, and enterprise R&D centers.
  • Equipment Upgrades and Retrofits: Suitable for upgrading and retrofitting the control systems of old electric furnaces to improve temperature control accuracy and automation levels.

Bedriftsprofil

En profesjonell bedrift som spesialiserer seg på varmebehandlingsteknologitjenester og R&D, produksjon, og salg av høytemperatur elektriske ovner.

Selskapet fokuserer på å utvikle elektriske høytemperaturovner som dekker et fullt temperaturområde på -100 ℃ til 2600 ℃. Produktene inkluderer eksperimentelle elektriske ovner, vakuum atmosfære ovner, industrielle ovner, og middels frekvens induksjonsvarmeutstyr. Hovedprodukter inkluderer boksovner, rørovner, løfteovner, skyveovner, boggieovner, roterende ovner, tunnelovner, og ulike spesialiserte mellomfrekvente ovner.

Selskapet følger teknologisk innovasjon og har bestått ISO9001 og EU CE-sertifiseringer. Det eier 21 registrerte varemerker, 29 patenter, og 27 programvare opphavsrett.

Betalingsmetoder

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Forsendelsesmetoder

The electric furnace is packaged in thThe electric furnace is packaged in three layers: først pakket inn i skumpapir, deretter pakket inn i plastfilm, og til slutt pakket i en trekasse.

Ofte stilte spørsmål (FAQ)

  1. What equipment is this control cabinet mainly used for?

It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, heat treatment furnaces, and other heating equipment that requires precise temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holder, and cooling processes.

  1. Does the control cabinet have safety protection functions?

Ja. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, fase tap, thermocouple, gjeldende tilbakemelding, and soft-start protection functions.

  1. Does it support remote communication control?

Ja. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, stoppe, parameter setting, curve reading, and historical data management.

  1. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, nåværende, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.

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