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High Temperature Furnace Control Cabinet | Intelligent Heating Control System

PARAMÈTRES DU PRODUIT

Description
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Description

High-Temperature Furnace Control Cabinet with Independent Temperature Control

The high-temperature furnace control cabinet with independent temperature control is an intelligent temperature control system specifically designed for high-temperature furnaces, experimental furnaces, sintering furnaces, heat treatment furnaces, and other similar equipment. The equipment adopts an independent temperature control cabinet structure and utilizes high-precision closed-loop control technology to achieve precise adjustment of furnace body temperature, puissance de sortie, actuel, and voltage.

The control cabinet uses an integrated modular control unit with multiple safety protection functions and supports 30-segment programmable temperature control, real-time parameter display, remote communication, and historical data management. The system can meet the complex temperature control requirements of various material sintering, traitement thermique, experimental research, and industrial production processes, improving equipment operational stability and process repeatability.

Caractéristiques du produit

  1. Integrated Modular Control, High-Precision Temperature Control

It uses an integrated modular control unit with a temperature control accuracy of ±1℃. It features dual closed-loop control and dual closed-loop protection, covering multiple protection functions such as overshoot, over-adjustment, under-adjustment, perte de phase, surtension, surintensité, over-temperature, commentaires actuels, et démarrage progressif, ensuring safe and stable operation even under complex working conditions.

  1. Closed-Loop Thyristor Triggered Control, Continuously Adjustable Output

Employing closed-loop thyristor module triggered control with a phase-shift triggering method, the output voltage, actuel, or power is continuously adjustable. It offers three control characteristics: constant voltage, constant current, or constant power. The optimal control mode can be flexibly selected based on the characteristics of the heating element and process requirements, effectively protecting the heating element and extending its service life.

  1. Dual-Loop Regulation (Current Loop + Voltage Loop), Fast and Stable Response

This system uses a dual closed-loop regulation structure, with the current loop as the inner loop and the voltage loop as the outer loop. When a sudden load is applied or the load current exceeds the limit, the system will automatically limit the output current of the voltage regulator within the rated range, ensuring that both the output and the voltage regulator itself operate normally.Maintaining constant output current and voltage with sufficient adjustment margin ensures safe and reliable control with high precision.

  1. Imported Buttons, Long Lifespan and Reliability

Uses imported buttons with a lifespan exceeding 100,000 cycles. Features LED indicator lights, excellent tactile feedback, and clear indication.

  1. Entrée multi-courbe, Flexible Recall

30-segment programmable control function (50 segments customizable). Allows input of multiple heating curves: one curve (30 segments), two curves (14 segments/curve), three curves (9 segments/curve), and five curves (5 segments/curve). Multiple curves can be input simultaneously and recalled arbitrarily to meet diverse needs for different materials and processes.

  1. RS485 Communication Remote Control, Data Traceability

Equipped with an RS485 communication interface, with a communication distance of up to 1000 mètres. Allows centralized control of the furnace via touchscreen, including start, pause, arrêt, heating curve setting, heating curve reading, and parameter setting. The computer screen displays measured values, setpoints, output values, time intervals, interval numbers, temperature rise curves, and power percentage curves in real time. Historical curves and reports can be filtered by time interval (1 second to 1 hour) and can be saved long-term.

High-Temperature Furnace Control Cabinet with Independent Temperature Control
CategoryDescription
Fonctions de protectionIntegrated modular control unit with dual-loop control and dual-loop protection; includes over-shoot, under-shoot, deviation, thermocouple break, perte de phase, surtension, surintensité, surchauffe, commentaires actuels, and soft-start protection
Méthode de contrôleClosed-loop SCR module control with phase-shift triggering; continuously adjustable output voltage, actuel, or power; features constant voltage, constant current, or constant power characteristics. Inner current loop + outer voltage loop ensures output current is limited within rated range under sudden load changes or overcurrent conditions, protecting heating elements from excessive current/voltage surges
Paramètres d'affichageTempérature, numéro de segment, temps de segment, temps restant, output power percentage, tension, actuel, etc..
Push-ButtonsImported push-buttons with LED indicators, durée de vie > 100,000 cycles
Multiple Curve Input30-segment control: 1 curve of 30 segments / 2 curves of 14 segments each / 3 curves of 9 segments each / 5 curves of 5 segments each; multiple curves can be stored simultaneously and called arbitrarily
Communication InterfaceRS485, communication distance up to 1000m; touchscreen centralized control for start/pause/stop/curve setting/reading/parameter modification; PC display includes measured value, setpoint, valeur de sortie, temps de segment, numéro de segment, ramp curve, and power percentage curve; stored curves can be recalled and modified; historical data/report logging interval adjustable (1s~1h) with long-term storage

Domaines d'application

  • High-Temperature Furnace Support: Suitable for independent temperature control systems of various high-temperature electric furnaces, including box furnaces, fours tubulaires, fours à fosse, fours de levage, bell furnaces, and bogie furnaces.
  • Heat Treatment Production Lines: Suitable for centralized control and remote monitoring of industrial heat treatment production lines.
  • Multi-Temperature Zone Equipment: Suitable for independent temperature zone control of multi-temperature zone equipment such as pusher kilns, roller kilns, and rotary kilns.
  • Laboratories and R&D Centers: Suitable for temperature control of high-temperature experimental electric furnaces in universities, research institutes, and enterprise R&D centers.
  • Equipment Upgrades and Retrofits: Suitable for upgrading and retrofitting the control systems of old electric furnaces to improve temperature control accuracy and automation levels.

Profil de l'entreprise

Une entreprise professionnelle spécialisée dans les services de technologie de traitement thermique et le R&D, fabrication, et vente de fours électriques haute température.

La société se concentre sur le développement de fours électriques à haute température couvrant une plage de températures complète de -100 ℃ à 2 600 ℃.. Ses produits comprennent des fours électriques expérimentaux, fours à atmosphère sous vide, fours industriels, et équipements de chauffage par induction à moyenne fréquence. Les principaux produits comprennent des fours à caissons, fours tubulaires, fours de levage, fours pousseurs, fours à bogies, fours rotatifs, fours tunnel, et divers fours spécialisés moyenne fréquence.

L'entreprise adhère à l'innovation technologique et a passé les certifications ISO9001 et CE de l'UE.. Il possède 21 marques déposées, 29 brevets, et 27 droits d'auteur sur les logiciels.

Méthodes de paiement

TT

Méthodes d'expédition

Le four électrique est emballé dans le four électrique est emballé en trois couches: d'abord enveloppé dans du papier mousse, puis enveloppé dans un film plastique, et enfin emballé dans une caisse en bois.

Foire aux questions (FAQ)

  1. What equipment is this control cabinet mainly used for?

It is mainly used for high-temperature furnaces, sintering furnaces, experimental furnaces, heat treatment furnaces, and other heating equipment that requires precise temperature control.

  1. How many temperature programs does the control cabinet support?

Supports 30 program control segments. Multiple temperature curves can be set according to requirements to achieve complex heating, holding, and cooling processes.

  1. Does the control cabinet have safety protection functions?

Oui. It adopts a dual-loop control and protection design, including over-temperature, over-current, over-pressure, perte de phase, thermocouple, commentaires actuels, and soft-start protection functions.

  1. Does it support remote communication control?

Oui. The equipment is equipped with an RS485 communication interface, which can be connected to a touch screen or computer to achieve remote start, arrêt, paramétrage, curve reading, and historical data management.

  1. How does the control cabinet ensure the lifespan of heating elements?

It adopts closed-loop voltage, actuel, and power control technology to avoid excessive current and voltage surges during startup and load changes, effectively protecting heating elements and improving equipment lifespan.

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