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Mechanical Tilting Medium Frequency Induction Melting Furnace

PARÁMETROS DEL PRODUCTO

  1. Input Power:15-500kW
  2. Output Voltage Range:70–520 V
  3. Input Supply:3-phase 380V/50-60Hz
  4. Output Frequency:200 Hz–20 kHz (adjustable)
  5. Ciclo de trabajo:100% (continuous)
  6. Cold start melting time:50–60 mins per batch; Hot start: 20–30 mins
Descripción
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Descripción

Mechanically Tilting Medium-Frequency Induction Melting Furnace

This mechanically tilting medium-frequency induction melting furnace utilizes medium-frequency induction heating technology and is specifically designed for melting metals such as steel, stainless steel, copper, aluminum, gold, and silver. The equipment rapidly heats the metal via medium-frequency electromagnetic induction, ensuring an efficient and uniform melting process. Featuring a mechanically tilting design, the furnace body can be tilted—either manually or mechanically—to pour the molten metal, offering intuitive operation alongside safety and reliability.

Características del producto

  1. Mechanical Tilting Structure for Safe Manual Operation

This equipment utilizes a mechanical tilting mechanism, allowing for the smooth manual tilting of the furnace body to ensure safety and controllability during molten metal pouring.

  1. Efficient High-Frequency Melting for Various Metals

Designed for the efficient, high-frequency melting of a wide range of metals, including steel, stainless steel, copper, aluminum, gold, and silver. With melting capacities ranging from a few kilograms to several hundred kilograms, the equipment offers great versatility—suitable for industrial factory production as well as small-scale melting in schools and research institutes.

  1. Superior Electromagnetic Stirring for Uniform, Pure Melts

Medium-frequency melting provides excellent electromagnetic stirring, promoting uniform temperature and structural distribution within the molten metal. It facilitates slag flotation and impurity separation, thereby reducing impurity content. Adjustable stirring intensity ensures alloy composition uniformity and enhances the purity of the molten metal.

  1. Wide Frequency Range for Precise Process Matching

With a frequency range of 1 kHz to 20 kHz, the system allows for the precise determination of output frequency by balancing factors such as melting capacity, electromagnetic stirring effects, heating efficiency, and operating noise through the design of induction coils and matching compensation capacitors.

  1. 100% Duty Cycle for Continuous Operation

Features a 100% duty cycle, enabling continuous, full-load operation over extended periods. Equipped with a reliable cooling system to ensure long-term, stable equipment performance.

Mechanically Tilting Medium-Frequency Induction Melting Furnace
Melting Furnace ModelSteel & Stainless SteelGold & SilverAluminum
AJ-15 Melting Furnace—10kilos3kilos
AJ-25 Melting Furnace5kilos20kilos6kilos
AJ-35 Melting Furnace10kilos30kilos10kilos
AJ-45 Melting Furnace18kilos50kilos20kilos
AJ-70 Melting Furnace25kilos100kilos30kilos
AJ-90 Melting Furnace40kilos120kilos40kilos
AJ-110 Melting Furnace50kilos150kilos50kilos
AJ-160 Melting Furnace100kilos250kilos100kilos
AJ-240 Melting Furnace150kilos400kilos150kilos
AJ-300 Melting Furnace200kilos500kilos200kilos
AJ-500 Melting Furnace300kilos—300kilos

Áreas de aplicación

  • Small-to-medium batch metal melting: Suitable for melting metals such as steel, stainless steel, copper, aluminum, gold, and silver in small to medium batches.
  • Alloy preparation and melting: Suitable for the compounding, melting, and alloying of various alloy materials.
  • Foundry production: Suitable for metal melting in the casting industry, providing high-quality molten metal for casting production lines.
  • Laboratory research and teaching: Suitable for experimental teaching and research projects in fields such as materials science and engineering, and metallurgical engineering.
  • Precious metal melting: Suitable for the melting and recovery of precious metals such as gold and silver.

Perfil de la empresa

Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.

La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.

La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.

Métodos de pago

TT

Métodos de envío

El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..

Preguntas frecuentes (Preguntas frecuentes)

  1. What are the advantages of the mechanical tilting melting furnace?

The mechanical tilting design ensures safe operation and stable control, allowing for precise pouring angles; it is suitable for small-to-medium batch metal melting and experimental production.

  1. What is the melting capacity range?

The equipment supports melting capacities ranging from a few kilograms to several hundred kilograms and can be customized to meet specific user requirements.

  1. What is the operating frequency range of the equipment?

The standard frequency range is 1 kHz–20 kHz, which can be optimized and matched according to specific process requirements.

  1. Does it feature electromagnetic stirring?

Sí. The medium-frequency induction heating process generates an electromagnetic stirring effect, which helps improve the homogeneity of the molten metal and reduce impurities.

  1. Is the equipment energy-efficient?

Sí. Compared to traditional thyristor-based medium-frequency melting equipment, overall energy consumption can be reduced by more than 20%, resulting in higher operational efficiency.

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