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Mechanical Tilting Medium Frequency Induction Melting Furnace

PRODUKTPARAMETER

  1. Input Power:15-500kW
  2. Output Voltage Range:70–520 V
  3. Input Supply:3-phase 380V/50-60Hz
  4. Output Frequency:200 Hz–20 kHz (einstellbar)
  5. Duty Cycle:100% (continuous)
  6. Cold start melting time:50–60 mins per batch; Hot start: 20–30 mins
Beschreibung
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Beschreibung

Mechanically Tilting Medium-Frequency Induction Melting Furnace

This mechanically tilting medium-frequency induction melting furnace utilizes medium-frequency induction heating technology and is specifically designed for melting metals such as steel, stainless steel, copper, aluminum, gold, and silver. The equipment rapidly heats the metal via medium-frequency electromagnetic induction, ensuring an efficient and uniform melting process. Featuring a mechanically tilting design, the furnace body can be tilted—either manually or mechanically—to pour the molten metal, offering intuitive operation alongside safety and reliability.

Produktmerkmale

  1. Mechanical Tilting Structure for Safe Manual Operation

This equipment utilizes a mechanical tilting mechanism, allowing for the smooth manual tilting of the furnace body to ensure safety and controllability during molten metal pouring.

  1. Efficient High-Frequency Melting for Various Metals

Designed for the efficient, high-frequency melting of a wide range of metals, including steel, stainless steel, copper, aluminum, gold, and silver. With melting capacities ranging from a few kilograms to several hundred kilograms, the equipment offers great versatility—suitable for industrial factory production as well as small-scale melting in schools and research institutes.

  1. Superior Electromagnetic Stirring for Uniform, Pure Melts

Medium-frequency melting provides excellent electromagnetic stirring, promoting uniform temperature and structural distribution within the molten metal. It facilitates slag flotation and impurity separation, thereby reducing impurity content. Adjustable stirring intensity ensures alloy composition uniformity and enhances the purity of the molten metal.

  1. Wide Frequency Range for Precise Process Matching

With a frequency range of 1 kHz to 20 kHz, the system allows for the precise determination of output frequency by balancing factors such as melting capacity, electromagnetic stirring effects, heating efficiency, and operating noise through the design of induction coils and matching compensation capacitors.

  1. 100% Duty Cycle for Continuous Operation

Features a 100% duty cycle, enabling continuous, full-load operation over extended periods. Equipped with a reliable cooling system to ensure long-term, stable equipment performance.

Mechanically Tilting Medium-Frequency Induction Melting Furnace
Melting Furnace ModelSteel & Stainless SteelGold & SilverAluminum
AJ-15 Melting Furnace—10KG3KG
AJ-25 Melting Furnace5KG20KG6KG
AJ-35 Melting Furnace10KG30KG10KG
AJ-45 Melting Furnace18KG50KG20KG
AJ-70 Melting Furnace25KG100KG30KG
AJ-90 Melting Furnace40KG120KG40KG
AJ-110 Melting Furnace50KG150KG50KG
AJ-160 Melting Furnace100KG250KG100KG
AJ-240 Melting Furnace150KG400KG150KG
AJ-300 Melting Furnace200KG500KG200KG
AJ-500 Melting Furnace300KG—300KG

Anwendungsbereiche

  • Small-to-medium batch metal melting: Suitable for melting metals such as steel, stainless steel, copper, aluminum, gold, and silver in small to medium batches.
  • Alloy preparation and melting: Suitable for the compounding, schmelzen, and alloying of various alloy materials.
  • Foundry production: Suitable for metal melting in the casting industry, providing high-quality molten metal for casting production lines.
  • Laboratory research and teaching: Suitable for experimental teaching and research projects in fields such as materials science and engineering, and metallurgical engineering.
  • Precious metal melting: Suitable for the melting and recovery of precious metals such as gold and silver.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Häufig gestellte Fragen (FAQ)

  1. What are the advantages of the mechanical tilting melting furnace?

The mechanical tilting design ensures safe operation and stable control, allowing for precise pouring angles; it is suitable for small-to-medium batch metal melting and experimental production.

  1. What is the melting capacity range?

The equipment supports melting capacities ranging from a few kilograms to several hundred kilograms and can be customized to meet specific user requirements.

  1. What is the operating frequency range of the equipment?

The standard frequency range is 1 kHz–20 kHz, which can be optimized and matched according to specific process requirements.

  1. Does it feature electromagnetic stirring?

Ja. The medium-frequency induction heating process generates an electromagnetic stirring effect, which helps improve the homogeneity of the molten metal and reduce impurities.

  1. Is the equipment energy-efficient?

Ja. Compared to traditional thyristor-based medium-frequency melting equipment, overall energy consumption can be reduced by more than 20%, resulting in higher operational efficiency.

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