Luoyang Anjing Intelligence Equipment è un leader globale nei forni elettrici ad alta temperatura
600℃ High-Vacuum Aging Tube Furnace with Precision Temperature Control
PARAMETRI DEL PRODOTTO
Descrizione
High Vacuum Tube Furnace (Vacuum Aging Furnace)
This high vacuum tube furnace (vacuum aging furnace) is specifically designed for vacuum aging treatment, high-temperature heat treatment, and atmosphere protection experiments. The system supports nitrogen protective atmosphere, historical data recording, program curve editing, and USB data export, meeting the stringent requirements of complex processes for temperature, vuoto, and operational stability.
The equipment employs a high vacuum system, multi-point independent temperature control technology, and an intelligent touchscreen control system, possessing excellent temperature field uniformity and precise temperature control capabilities. The furnace tubes are made of 310S high-temperature resistant stainless steel, and combined with a mechanical pump and molecular pump vacuum unit, a highly stable vacuum heat treatment environment can be achieved.
Caratteristiche del prodotto
- High Vacuum Degree, Meeting Aging Process Requirements
This equipment uses a mechanical pump + molecular pump unit, achieving a vacuum degree of 1.33×10⁻¹~1.33×10⁻³Pa (pumping speed ≤30min). Equipped with a digital display composite vacuum gauge, it displays the vacuum degree in real time, meeting the requirements of high vacuum heat treatment processes such as vacuum aging, ricottura, and degassing.
- Large Diameter and Capacity, Strong Load-Bearing Capacity
The furnace tube is made of 310S stainless steel (sandblasted), with a diameter of 219mm, a heating zone of 900mm, and a constant temperature zone of 600mm. The furnace tube has an internal perforated support plate with a load-bearing capacity ≤50kg. Two furnace tube trays can be placed (300mm long × 120mm wide × 80mm high, with 2mm diameter openings at the bottom, 3mm spacing, and 2mm thickness). Suitable for vacuum heat treatment of batch workpieces.
- Three-Point Independent Temperature Control, Uniform Temperature Field
Employs three independent thermocouples for temperature control, using a Xiamen Yudian intelligent temperature controller. It features multiple adjustment modes including standard PID, AI-based APID, and MPT, with self-tuning and self-learning functions, eliminating overshoot and undershoot. Temperature uniformity in the constant temperature working area is ≤±5℃ for a 600mm furnace and ≤±4℃ for a 400mm furnace (aging temperature 280-320℃), with a temperature difference of ≤2℃ between the three measuring points.
- 100-Segment Programmable, Flexible Adaptation to Complex Processes
Features 10-100 segment programmable control, enabling arbitrary slope temperature rise and fall control. It includes programmable commands such as jump (loop), run, pause, and stop, allowing for program modification at any time during operation.
- Touchscreen Full Control, Chinese/English Switchable
Equipped with a touchscreen operating system, allowing for easy switching between Chinese and English. Full-screen display and operation of instruments, bar charts, historical trends, data reports, alarm information, data export, process flow, system management, etc. Temperature control utilizes a touchscreen and a high-precision integrated module, allowing for touch operation to start, pause, stop heating, and program temperature profiles.
- Nitrogen Atmosphere for Precise Control
Nitrogen can be used as a protective atmosphere, equipped with a float flowmeter (5l). The inlet is located at the lower left of the furnace tube, and the exhaust port is located at the upper right of the furnace tube. A nitrogen concentration analyzer is also included to monitor the nitrogen concentration inside the furnace in real time.
| Controllo della temperatura | Control Accuracy | ±1°C |
| Temperature Control Points | 3 independent thermocouples with Xiamen Ningdian PID controller (APID/MPT modes) | |
| Programmable Segments | 30 segments | |
| Heating Rate | Adjustable (1°C/h to 15°C/min) | |
| Display & Recording | Touchscreen operation (logs temp/time/vacuum), instrument accuracy: 0.3 class | |
| Furnace Structure | Tube Material | 310S stainless steel (sandblasted), with perforated support plate |
| Load Capacity | ≤50 kg (Tray size: 300×120×80 mm, 2mm holes @ 3mm spacing) | |
| Tube Dimensions | Ø219 mm, heating zone: 900 mm, uniform zone: 600 mm | |
| Insulation Material | High-purity alumina fiberboard | |
| Surface Temperature | ≤45°C | |
| Vacuum System | Ultimate Vacuum | 1.33×10⁻¹ to 1.33×10⁻³ Pa (Pump-down time ≤30 min) |
| Pump System | Mechanical pump + Molecular pump | |
| Vacuum Gauge | Digital compound vacuum gauge | |
| Gas Atmosphere | Azoto (N₂), inlet (lower left), outlet (upper right) | |
| Heating System | Elementi riscaldanti | Nickel-chromium alloy resistance wires (horizontal layout) |
| Long-term Operating Temperature | 600°C | |
| Rated Power | 12 kW (Heats from room temp to 300°C in 30 min) | |
| Uniformità della temperatura | Uniformity (600 mm zone) | ≤±5°C |
| Uniformity (400 mm aging zone, 280-320°C) | ≤±4°C | |
| Additional Features | Door Mechanism | Hinged opening |
Aree di applicazione
- Vacuum Aging Treatment: Suitable for vacuum aging heat treatment of materials such as aluminum alloys, leghe di titanio, and high-temperature alloys. The high vacuum environment prevents oxidation and ensures the mechanical properties and dimensional stability of the materials.
- Malloy Annealing: Suitable for vacuum annealing of metal parts and precision components, eliminating internal stress and improving material plasticity and processing performance.
- Electronic Component Vacuum Treatment: Suitable for vacuum degassing and degassing treatment of electronic components such as electron tubes, vacuum devices, and sensors, improving device performance and reliability.
- Stainless Steel Vacuum Heat Treatment: Suitable for vacuum solution treatment, ricottura, and stress relief treatment of stainless steel tubes and parts. 310S furnace tubes are high-temperature resistant and suitable for heat treatment of stainless steel parts.
- Research Institutes and Laboratories: Suitable for vacuum heat treatment experiments and research projects in materials science, ingegneria metallurgica, and mechanical engineering. Multi-point temperature control and high vacuum meet high-precision experimental requirements.
Profilo Aziendale
Un'impresa professionale specializzata in servizi tecnologici di trattamento termico e il marchio R&D, produzione, e vendita di forni elettrici ad alta temperatura.
L'azienda si concentra sullo sviluppo di forni elettrici ad alta temperatura che coprono un intervallo di temperature compreso tra -100 ℃ e 2600 ℃. I suoi prodotti includono forni elettrici sperimentali, forni in atmosfera sottovuoto, forni industriali, e apparecchiature di riscaldamento a induzione a media frequenza. I prodotti principali includono forni a scatola, forni tubolari, forni di sollevamento, forni a spinta, forni a carrelli, forni rotanti, forni a tunnel, e vari forni specializzati a media frequenza.
L'azienda aderisce all'innovazione tecnologica e ha superato le certificazioni ISO9001 e EU CE. Possiede 21 marchi registrati, 29 brevetti, E 27 diritti d'autore sul software.
Metodi di pagamento
TT
Metodi di spedizione
Il forno elettrico è confezionato in tre strati: prima avvolto in carta schiuma, poi avvolto in pellicola di plastica, e infine imballato in una cassa di legno.
Domande frequenti (Domande frequenti)
- What processes is this vacuum aging furnace mainly used for?
Mainly used for vacuum aging, trattamento termico, ricottura, and high-temperature stability testing of metallic materials.
- What vacuum level can the equipment achieve?
Using a combination system of mechanical and molecular pumps, the maximum vacuum level can reach 1.33 × 10⁻³ Pa.
- Does it support automatic program temperature control?
SÌ. The equipment has a 30-segment program control function, enabling automatic heating, presa, and cooling.
- Can historical data be exported?
Supports exporting historical curves and Excel data reports via USB, and supports long-term storage.
- Does it support remote communication?
Supports computer communication and a touchscreen intelligent management system.
