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600℃ High-Vacuum Aging Tube Furnace with Precision Temperature Control

PARÂMETROS DO PRODUTO

  1. Max. Temperature:600
  2. Vacuum Level:1.33×10⁻¹~1.33×10⁻³Pa (Pumping speed ≤30min)
  3. Heating Elements:Resistance Wire Elements
  4. Heating Rate:Adjustable (1°C/h to 15°C/min)
  5. Atmosphere Compatible:N₂
  6. Tube Material:310Aço inoxidável S (sandblasted)
Descrição
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Descrição

High Vacuum Tube Furnace (Vacuum Aging Furnace)

This high vacuum tube furnace (vacuum aging furnace) is specifically designed for vacuum aging treatment, high-temperature heat treatment, and atmosphere protection experiments. The system supports nitrogen protective atmosphere, historical data recording, program curve editing, and USB data export, meeting the stringent requirements of complex processes for temperature, vazio, and operational stability.

The equipment employs a high vacuum system, multi-point independent temperature control technology, and an intelligent touchscreen control system, possessing excellent temperature field uniformity and precise temperature control capabilities. The furnace tubes are made of 310S high-temperature resistant stainless steel, and combined with a mechanical pump and molecular pump vacuum unit, a highly stable vacuum heat treatment environment can be achieved.

Recursos do produto

  1. High Vacuum Degree, Meeting Aging Process Requirements

This equipment uses a mechanical pump + molecular pump unit, achieving a vacuum degree of 1.33×10⁻¹~1.33×10⁻³Pa (pumping speed ≤30min). Equipped with a digital display composite vacuum gauge, it displays the vacuum degree in real time, meeting the requirements of high vacuum heat treatment processes such as vacuum aging, recozimento, and degassing.

  1. Large Diameter and Capacity, Strong Load-Bearing Capacity

O tubo do forno é feito de aço inoxidável 310S (sandblasted), with a diameter of 219mm, a heating zone of 900mm, and a constant temperature zone of 600mm. The furnace tube has an internal perforated support plate with a load-bearing capacity ≤50kg. Two furnace tube trays can be placed (300mm long × 120mm wide × 80mm high, with 2mm diameter openings at the bottom, 3mm spacing, and 2mm thickness). Suitable for vacuum heat treatment of batch workpieces.

  1. Three-Point Independent Temperature Control, Uniform Temperature Field

Employs three independent thermocouples for temperature control, using a Xiamen Yudian intelligent temperature controller. It features multiple adjustment modes including standard PID, AI-based APID, and MPT, with self-tuning and self-learning functions, eliminating overshoot and undershoot. Temperature uniformity in the constant temperature working area is ≤±5℃ for a 600mm furnace and ≤±4℃ for a 400mm furnace (aging temperature 280-320℃), with a temperature difference of ≤2℃ between the three measuring points.

  1. 100-Segment Programmable, Flexible Adaptation to Complex Processes

Features 10-100 segment programmable control, enabling arbitrary slope temperature rise and fall control. It includes programmable commands such as jump (loop), run, pause, and stop, allowing for program modification at any time during operation.

  1. Touchscreen Full Control, Chinese/English Switchable

Equipped with a touchscreen operating system, allowing for easy switching between Chinese and English. Full-screen display and operation of instruments, bar charts, historical trends, data reports, alarm information, data export, process flow, system management, etc.. Temperature control utilizes a touchscreen and a high-precision integrated module, allowing for touch operation to start, pause, stop heating, and program temperature profiles.

  1. Nitrogen Atmosphere for Precise Control

Nitrogen can be used as a protective atmosphere, equipped with a float flowmeter (5L). The inlet is located at the lower left of the furnace tube, and the exhaust port is located at the upper right of the furnace tube. A nitrogen concentration analyzer is also included to monitor the nitrogen concentration inside the furnace in real time.

High Vacuum Tube Furnace (Vacuum Aging Furnace)
Temperature ControlControl Accuracy±1°C
 Temperature Control Points3 independent thermocouples with Xiamen Ningdian PID controller (APID/MPT modes)
 Programmable Segments30 segmentos
 Heating RateAdjustable (1°C/h to 15°C/min)
 Display & RecordingTouchscreen operation (logs temp/time/vacuum), instrument accuracy: 0.3 class
Furnace StructureTube Material310Aço inoxidável S (sandblasted), with perforated support plate
 Load Capacity≤50 kg (Tray size: 300×120×80 mm, 2mm holes @ 3mm spacing)
 Tube DimensionsØ219 mm, heating zone: 900 milímetros, uniform zone: 600 milímetros
 Material de isolamentoHigh-purity alumina fiberboard
 Surface Temperature≤45°C
Vacuum SystemUltimate Vacuum1.33×10⁻¹ to 1.33×10⁻³ Pa (Pump-down time ≤30 min)
 Pump SystemMechanical pump + Molecular pump
 Vacuum GaugeDigital compound vacuum gauge
 Gas AtmosphereNitrogen (N₂), inlet (lower left), outlet (upper right)
Heating SystemHeating ElementsNickel-chromium alloy resistance wires (horizontal layout)
 Long-term Operating Temperature600°C
 Potência nominal12 kW (Heats from room temp to 300°C in 30 min)
Temperature UniformityUniformity (600 mm zone)≤±5°C
 Uniformity (400 mm aging zone, 280-320°C)≤±4°C
Additional FeaturesDoor MechanismHinged opening

Áreas de aplicação

  • Vacuum Aging Treatment: Suitable for vacuum aging heat treatment of materials such as aluminum alloys, titanium alloys, and high-temperature alloys. The high vacuum environment prevents oxidation and ensures the mechanical properties and dimensional stability of the materials.
  • Malloy Annealing: Suitable for vacuum annealing of metal parts and precision components, eliminating internal stress and improving material plasticity and processing performance.
  • Electronic Component Vacuum Treatment: Suitable for vacuum degassing and degassing treatment of electronic components such as electron tubes, vacuum devices, and sensors, improving device performance and reliability.
  • Stainless Steel Vacuum Heat Treatment: Suitable for vacuum solution treatment, recozimento, and stress relief treatment of stainless steel tubes and parts. 310S furnace tubes are high-temperature resistant and suitable for heat treatment of stainless steel parts.
  • Research Institutes and Laboratories: Suitable for vacuum heat treatment experiments and research projects in materials science, metallurgical engineering, and mechanical engineering. Multi-point temperature control and high vacuum meet high-precision experimental requirements.

perfil de companhia

Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.

A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.

A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.

Métodos de pagamento

TT

Métodos de envio

O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.

Perguntas frequentes (Perguntas frequentes)

  1. What processes is this vacuum aging furnace mainly used for?

Mainly used for vacuum aging, heat treatment, recozimento, and high-temperature stability testing of metallic materials.

  1. What vacuum level can the equipment achieve?

Using a combination system of mechanical and molecular pumps, the maximum vacuum level can reach 1.33 × 10⁻³ Pa.

  1. Does it support automatic program temperature control?

Sim. The equipment has a 30-segment program control function, enabling automatic heating, holding, and cooling.

  1. Can historical data be exported?

Supports exporting historical curves and Excel data reports via USB, and supports long-term storage.

  1. Does it support remote communication?

Supports computer communication and a touchscreen intelligent management system.

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