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600℃ सटीक तापमान नियंत्रण के साथ हाई-वैक्यूम एजिंग ट्यूब फर्नेस

उत्पाद पैरामीटर

  1. Max. तापमान:600
  2. Vacuum Level:1.33×10⁻¹~1.33×10⁻³Pa (Pumping speed ≤30min)
  3. तापन तत्व:Resistance Wire Elements
  4. तापन दर:Adjustable (1°C/h to 15°C/min)
  5. Atmosphere Compatible:N₂
  6. Tube Material:310एस स्टेनलेस स्टील (sandblasted)
विवरण
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विवरण

High Vacuum Tube Furnace (Vacuum Aging Furnace)

This high vacuum tube furnace (vacuum aging furnace) is specifically designed for vacuum aging treatment, high-temperature heat treatment, and atmosphere protection experiments. The system supports nitrogen protective atmosphere, historical data recording, program curve editing, and USB data export, meeting the stringent requirements of complex processes for temperature, खाली, and operational stability.

The equipment employs a high vacuum system, multi-point independent temperature control technology, and an intelligent touchscreen control system, possessing excellent temperature field uniformity and precise temperature control capabilities. The furnace tubes are made of 310S high-temperature resistant stainless steel, and combined with a mechanical pump and molecular pump vacuum unit, a highly stable vacuum heat treatment environment can be achieved.

उत्पाद की विशेषताएँ

  1. उच्च वैक्यूम डिग्री, Meeting Aging Process Requirements

This equipment uses a mechanical pump + आणविक पंप इकाई, achieving a vacuum degree of 1.33×10⁻¹~1.33×10⁻³Pa (pumping speed ≤30min). Equipped with a digital display composite vacuum gauge, it displays the vacuum degree in real time, meeting the requirements of high vacuum heat treatment processes such as vacuum aging, annealing, and degassing.

  1. Large Diameter and Capacity, Strong Load-Bearing Capacity

The furnace tube is made of 310S stainless steel (sandblasted), with a diameter of 219mm, a heating zone of 900mm, and a constant temperature zone of 600mm. The furnace tube has an internal perforated support plate with a load-bearing capacity ≤50kg. Two furnace tube trays can be placed (300mm long × 120mm wide × 80mm high, with 2mm diameter openings at the bottom, 3mm spacing, and 2mm thickness). Suitable for vacuum heat treatment of batch workpieces.

  1. Three-Point Independent Temperature Control, Uniform Temperature Field

Employs three independent thermocouples for temperature control, using a Xiamen Yudian intelligent temperature controller. It features multiple adjustment modes including standard PID, AI-based APID, and MPT, with self-tuning and self-learning functions, eliminating overshoot and undershoot. Temperature uniformity in the constant temperature working area is ≤±5℃ for a 600mm furnace and ≤±4℃ for a 400mm furnace (aging temperature 280-320℃), with a temperature difference of ≤2℃ between the three measuring points.

  1. 100-Segment Programmable, Flexible Adaptation to Complex Processes

Features 10-100 segment programmable control, मनमाना ढलान तापमान वृद्धि और गिरावट नियंत्रण को सक्षम करना. It includes programmable commands such as jump (कुंडली), दौड़ना, विराम, और रुको, allowing for program modification at any time during operation.

  1. Touchscreen Full Control, Chinese/English Switchable

Equipped with a touchscreen operating system, allowing for easy switching between Chinese and English. Full-screen display and operation of instruments, bar charts, historical trends, data reports, alarm information, data export, process flow, system management, वगैरह. Temperature control utilizes a touchscreen and a high-precision integrated module, allowing for touch operation to start, विराम, stop heating, and program temperature profiles.

  1. Nitrogen Atmosphere for Precise Control

Nitrogen can be used as a protective atmosphere, equipped with a float flowmeter (5एल). The inlet is located at the lower left of the furnace tube, and the exhaust port is located at the upper right of the furnace tube. A nitrogen concentration analyzer is also included to monitor the nitrogen concentration inside the furnace in real time.

High Vacuum Tube Furnace (Vacuum Aging Furnace)
Temperature Controlसटीकता पर नियंत्रण रखें±1°C
 Temperature Control Points3 independent thermocouples with Xiamen Ningdian PID controller (APID/MPT modes)
 Programmable Segments30 खंडों
 तापन दरAdjustable (1°C/h to 15°C/min)
 Display & RecordingTouchscreen operation (logs temp/time/vacuum), instrument accuracy: 0.3 class
Furnace StructureTube Material310एस स्टेनलेस स्टील (sandblasted), with perforated support plate
 Load Capacity≤50 kg (Tray size: 300×120×80 mm, 2mm holes @ 3mm spacing)
 Tube DimensionsØ219 mm, heating zone: 900 मिमी, uniform zone: 600 मिमी
 इन्सुलेशन सामग्रीHigh-purity alumina fiberboard
 Surface Temperature≤45°C
Vacuum SystemUltimate Vacuum1.33×10⁻¹ to 1.33×10⁻³ Pa (Pump-down time ≤30 min)
 Pump Systemयांत्रिक पंप + Molecular pump
 Vacuum GaugeDigital compound vacuum gauge
 Gas AtmosphereNitrogen (N₂), inlet (lower left), outlet (upper right)
Heating Systemतापन तत्वNickel-chromium alloy resistance wires (horizontal layout)
 Long-term Operating Temperature600डिग्री सेल्सियस
 Rated Power12 किलोवाट (Heats from room temp to 300°C in 30 min)
तापमान एकरूपतावर्दी (600 mm zone)≤±5°C
 वर्दी (400 mm aging zone, 280-320डिग्री सेल्सियस)≤±4°C
Additional FeaturesDoor MechanismHinged opening

अनुप्रयोग क्षेत्र

  • Vacuum Aging Treatment: Suitable for vacuum aging heat treatment of materials such as aluminum alloys, titanium alloys, and high-temperature alloys. The high vacuum environment prevents oxidation and ensures the mechanical properties and dimensional stability of the materials.
  • Malloy Annealing: Suitable for vacuum annealing of metal parts and precision components, eliminating internal stress and improving material plasticity and processing performance.
  • Electronic Component Vacuum Treatment: Suitable for vacuum degassing and degassing treatment of electronic components such as electron tubes, vacuum devices, and sensors, improving device performance and reliability.
  • Stainless Steel Vacuum Heat Treatment: Suitable for vacuum solution treatment, annealing, and stress relief treatment of stainless steel tubes and parts. 310S furnace tubes are high-temperature resistant and suitable for heat treatment of stainless steel parts.
  • Research Institutes and Laboratories: Suitable for vacuum heat treatment experiments and research projects in materials science, metallurgical engineering, and mechanical engineering. Multi-point temperature control and high vacuum meet high-precision experimental requirements.

कंपनी प्रोफाइल

ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.

कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.

कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.

भुगतान के तरीके

टीटी

शिपमेंट के तरीके

विद्युत भट्ठी को तीन परतों में पैक किया गया है: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.

अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)

  1. What processes is this vacuum aging furnace mainly used for?

Mainly used for vacuum aging, heat treatment, annealing, and high-temperature stability testing of metallic materials.

  1. उपकरण किस निर्वात स्तर को प्राप्त कर सकता है?

Using a combination system of mechanical and molecular pumps, the maximum vacuum level can reach 1.33 × 10⁻³ Pa.

  1. क्या यह स्वचालित प्रोग्राम तापमान नियंत्रण का समर्थन करता है??

हाँ. The equipment has a 30-segment program control function, enabling automatic heating, पकड़े, और ठंडा करना.

  1. Can historical data be exported?

Supports exporting historical curves and Excel data reports via USB, and supports long-term storage.

  1. Does it support remote communication?

Supports computer communication and a touchscreen intelligent management system.

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