Furnace For TOC Analyzer

TOC Analyzer Furnace

The TOC analyzer furnace is a core heating component specifically designed for the high-temperature catalytic combustion unit of a Total Organic Carbon (TOC) analyzer. This product uses high-purity corundum tubes or high-alumina material as the reaction chamber, heating the sample to a high temperature (680℃~1200℃) in an oxygen-rich environment. This fully oxidizes the organic and inorganic carbon in the water sample into carbon dioxide, which is then quantitatively detected by a non-dispersive infrared detector (NDIR).

This product can operate continuously 24/7, with an expected service life of at least 5 years, and is designed for the long-term stable operation of TOC analyzers. The core area of ​​the furnace can reach a working temperature of 1200℃, with rapid heating and cooling response and low power consumption, making it a key component for accurate carbon detection in TOC analyzers.

Produit Fonctiounen

1. Ultra-high temperature resistance, stabil Operatioun

The core area can operate at temperatures up to 1200℃, and the maximum furnace temperature can exceed 1300℃. The corundum tube material has high purity (99.70%) and remains unreactive with air, water vapor, hydrogen, carbon monoxide, and other atmospheres even above 1700℃.

2. Rapid heating and cooling, sensitive response

The heating phase takes less than 120 minutes to reach the target temperature in the core area, supporting rapid heating and cooling to meet the frequent sample switching requirements of TOC analyzers.

3. Low power consumption, economical and energy-saving operation

The power required to maintain the core area temperature is <300W, heat extraction requires only about 5W, and water sample injection evaporation extraction requires about 50W. Overall energy consumption is low, suitable for long-term continuous operation.

4. Long service life, reasonable maintenance intervals

The expected service life is at least 5 years, the reaction tube maintenance cycle is every 3 months, and the annual downtime does not exceed 100 hours.

5. High Material Purity and Strong Chemical Stability

99.70% high-purity corundum tubes have high thermal conductivity and low coefficient of thermal expansion, exhibiting excellent high-temperature insulation and mechanical strength in both oxidizing and reducing atmospheres; 85.00% high-alumina material also possesses excellent high-temperature insulation.

6. Good Thermal Shock Resistance and Dimensional Stability

Corundum material has a low coefficient of thermal expansion, ensuring dimensional stability under frequent temperature cycling conditions and reducing the likelihood of cracking and deformation.

Applikatioun Beräicher

• Total Organic Carbon (TOC) Analyzer: As the core furnace of a high-temperature catalytic combustion unit, it is used for the quantitative analysis of total carbon (TC), inorganic carbon (IC), total organic carbon (TOC), and total nitrogen (TN) in water.
• Laboratory Water Quality Testing: Used for determining the organic carbon content of water samples such as surface water, groundwater, domestic sewage, and industrial wastewater.
• Environmental Monitoring: Used for detecting total organic carbon in complex matrices such as landfill leachate and sludge.
• Solid Sample Analysis: When used with a solid combustion module, it can detect the total organic carbon content in solid samples such as soil and biodegradable plastics.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

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Versandmethoden

Den elektreschen Uewen ass an den elektreschen Uewen verpackt Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an engem hëlzene Krat gepackt.

Oft gestallte Froen (FAQ)

1. How to choose between the three materials (99.70% corundum tube, 99.35% corundum, 85.00% high-alumina)?

Select based on operating temperature—85.00% high-alumina material can be used for core zone temperatures below 1200℃; 99.35% corundum is recommended for 1200~1650℃; 99.70% high-purity corundum tube is required for temperatures above 1650℃.

2. What is the expected service life of the product?

The expected service life is at least 5 years, and it can operate stably for a long time under normal use and maintenance conditions.

3. What is the maintenance cycle for the reaction tube?

The reaction tube should be maintained every 3 months, and maintenance can be performed at multiple intervals.

4. Will the product react with the sample atmosphere at high temperatures?

99.70% high-purity corundum tubes do not react with air, water vapor, hydrogen, carbon monoxide, or other atmospheres even at temperatures above 1700℃, demonstrating excellent chemical stability.

5. What is the product’s power consumption?

Maintaining the core area temperature requires less than 300W, heat extraction approximately 5W, and water sample injection evaporation extraction approximately 50W, resulting in low overall power consumption.