High-Frequency/Ultra-High-Frequency Induction Heating Furnace

90kW-160kW High-Frequency/Ultra-High-Frequency Induction Heating Furnaces

High-frequency/ultra-high-frequency induction heating furnaces utilize all-solid-state inverter technology, achieving rapid heating of metal workpieces through high-frequency electromagnetic induction. The equipment features high power, rapid heating rate, high heating efficiency, and strong continuous operation capability, meeting the needs of mass production and heating large workpieces.

This series includes 90kW, 120kW an, and 160kW high-frequency models as well as a 100kW ultra-high-frequency model, with a maximum operating frequency of 150kHz. It is suitable for processes such as through-heating forging, surface hardening, brazing, hot assembly, and annealing.

Produit Fonctiounen

1. 100% Duty Cycle, 24-Hour Continuous Operation

The AJ-90/120/160KW-B model can operate continuously at 100% load in an environment of 30℃, and can work continuously for 24 hours at maximum power without stopping.

2. Ultra-High Frequency Model, Higher Frequency and Faster Heating

The AJ-100kW model features an oscillation frequency of 30-150kHz, which is higher and allows for shallower current penetration, making it particularly suitable for rapid surface heating of small workpieces, thin-layer quenching, and precision metal processing.

3. High Current Output, Strong Heating Capacity

The heating/insulation current ranges for the AJ-90/120/160KW-B models are: 90KW model 30-160A, 120KW model 40-200A, and 160KW model 50-330A, respectively. The output power is sufficient. The maximum input power is 99KVA, 132KVA, and 176KVA, respectively.

4. Split-type automatic control design, flexible layout

Adopting a split structure, the main unit and control unit are separate, with cable connection lengths of 2-6 meters (AJG-100kW unspecified). Flexible layout is possible according to site space, suitable for equipment installation in complex working conditions.

5. Water cooling and overheat protection

Cooling water pressure and flow rate requirements are 0.4-0.6MPa, 12-20.6L/min, ensuring effective heat dissipation during prolonged high-power operation. Automatic overheat protection extends equipment lifespan.

Applikatioun Beräicher

• Metal Surface Quenching Heat Treatment: Suitable for high-frequency quenching of mechanical parts such as gears, shafts, tracks, and molds. The shallow penetration depth of the high-frequency current allows for thin-layer hardening with minimal workpiece deformation.
• Small to Medium Batch Metal Smelting: Suitable for rapid smelting of metals such as steel, STAINLESS Stol, Koffer, Aluminium, gold, and silver.
• Metal Welding and Brazing: Suitable for welding and brazing of metal materials such as carbide cutting tools, diamond tools, and refrigeration copper pipes. Automatic frequency tracking ensures stable welding of complex-shaped workpieces and minimizes the heat-affected zone of the base material.
• Large Workpiece Through-Heating Forging: Suitable for integral through-heating of large-diameter bars and billets. High power output ensures a small core-to-surface temperature difference and uniform heating, ideal for through-heating processes before forging.
• Online Forging Production: Suitable for continuous heating processes integrated with forging production lines. 100% duty cycle is suitable for three-shift continuous operation, and constant power control ensures heating consistency between batches. Ultra-high frequency precision heating (AJG-100kW): Suitable for rapid heating and melting of small precision parts, thin-walled components, and fine wires. The 150kHz ultra-high frequency achieves extremely shallow penetration depth, suitable for welding and heat treatment of micro-parts.
• Universities, Fuerschung Instituter, an industriell Betriber: Suitable for high-power metal heating experiments in materials science and engineering, metallurgical engineering, and other related fields, as well as large-scale factory production. The split design facilitates layout, and multiple power options are available.

Firma Profil

Eng professionell Entreprise spezialiséiert op Wärmebehandlungstechnologie Servicer an de R&D, Fabrikatioun, a Verkaf vun héich-Temperatur elektresch Schmelzhäre.

D'Firma konzentréiert sech op d'Entwécklung vun héijen Temperaturen elektreschen Uewen, déi e ganzt Temperaturberäich vun -100 ℃ bis 2600 ℃ decken. Seng Produkter enthalen experimentell elektresch Schmelzen, Vakuum Atmosphär Schmelzen, industriell Uewen, a Mëttelfrequenz Induktiounsheizungsausrüstung. Haaptprodukter enthalen Këschtofen, Rouer Uewen, Levée Schmelzen, pusher Uewen, bogie Uewen, Rotary Uewen, Tunnelofen, a verschidde spezialiséiert Mëttelfrequenz Uewen.

D'Firma hält technologesch Innovatioun an huet ISO9001 an EU CE Zertifizéierungen passéiert. Et gehéiert 21 registréiert Marken, 29 Patenter, an 27 Software Copyright.

Bezuelmethoden

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Versandmethoden

Den elektreschen Uewen ass an dräi Schichten verpackt: éischt a Schaumpapier gewéckelt, dann a Plastikfilm gewéckelt, a schlussendlech an eng hëlze Këscht gepackt.

Oft gestallte Froen (FAQ)

1. What is the difference between high-frequency and ultra-high-frequency models?

High-frequency models (30-80kHz) have better heat penetration capabilities, suitable for forging heating and conventional heat treatment; ultra-high-frequency models (up to 150kHz) have a shallower heating layer, making them more suitable for surface hardening, precision heat treatment, and heating of small parts.

2. What metal materials are suitable?

Suitable for carbon steel, STAINLESS Stol, Koffer, Aluminium, messing, Legierung Stol, and other conductive metal materials.

3. Does the equipment require a cooling system?

Jo. A circulating cooling water system is required during equipment operation to ensure stable operation of the inductor and power devices.

4. What processes are suitable for ultra-high-frequency models?

Suitable for processes requiring shallow, rapid heating, such as surface hardening, tool heat treatment, localized heating of precision parts, and brazing of electronic components.

5. What is the structural form of the equipment?

It adopts a split-type structural design, with the main unit and heating sub-unit independently arranged for convenient installation and maintenance.