15kW Aquecimento por indução de média frequência

15kW Medium Frequency Induction Heating System

This 15kW medium frequency induction heating system is a high-efficiency system based on series resonant inverter technology. It consists of a medium frequency power supply, a compensation capacitor cabinet, and a custom-designed induction coil.

Utilizing the principle of electromagnetic induction, this system achieves rapid heating of metallic materials through eddy current heating. It is widely used in industrial fields such as smelting, forging heating, hot assembly, e tratamento térmico, and represents a highly efficient and energy-saving induction heating equipment solution.

Recursos do produto

1. Series Resonant Inverter Topology

Utilizing an IGBT/MOSFET series resonant inverter topology, it boasts a high power factor and excellent energy efficiency. The all-solid-state design ensures high reliability and easy maintenance.

2. Frequency Range 1-20kHz

With a frequency range of 1-20kHz, it is suitable for various processes such as forging, fundição, recozimento, e endurecimento superficial. Different frequencies correspond to different heat penetration depths, allowing for flexible selection based on workpiece size and process requirements.

3. High Efficiency and Energy Saving

The system operates at the resonant point, maximizing energy transfer efficiency and minimizing losses. Compared to traditional heating methods, it offers significant energy savings and lower operating costs.

4. Compact Structure and Easy Deployment and Maintenance

The integrated design of the intermediate frequency power supply, capacitor cabinet, and induction coil results in a compact structure and small footprint. The modular structure facilitates easy installation and deployment, and simplifies maintenance.

Induction Heating Application Areas

• Metal Heat Treatment: Surface hardening of automotive gears, half-shafts, crankshafts and other parts, as well as through-heat hardening of cutting tools and molds.
• Metal Smelting: Primarily used for smelting special steels, cast iron, copper alloys, aluminum alloys, and precious metals (ouro, prata). Compared to electric arc furnaces, it offers more precise composition control, lower burn-off rate, higher alloy element recovery, and electromagnetic stirring ensures more uniform alloy mixing.
• Metal Hot Working: Includes through-heating before forging and extrusion, as well as bending and expanding steel pipes. Uniformly heating large-diameter metal bars significantly reduces deformation resistance, making it suitable for automated mass production.
• Welding and Brazing: Enables various welding processes. Examples include brazing of carbide cutting tools, copper brazing of refrigeration piping components, saw blade welding, and online longitudinal seam welding of steel pipes. Heating is concentrated only in the weld area, resulting in a small heat-affected zone in the base material.

perfil de companhia

Uma empresa profissional especializada em serviços de tecnologia de tratamento térmico e R&D, fabricação, e vendas de fornos elétricos de alta temperatura.

A empresa se concentra no desenvolvimento de fornos elétricos de alta temperatura cobrindo uma faixa completa de temperatura de -100°C a 2600°C. Seus produtos incluem fornos elétricos experimentais, fornos de atmosfera a vácuo, fornos industriais, e equipamentos de aquecimento por indução de média frequência. Os principais produtos incluem fornos de caixa, fornos tubulares, fornos de elevação, fornos empurradores, fornos de bogie, fornos rotativos, fornos de túnel, e vários fornos especializados de média frequência.

A empresa adere à inovação tecnológica e obteve as certificações ISO9001 e CE da UE. Ele possui 21 marcas registradas, 29 patentes, e 27 direitos autorais de software.

Métodos de pagamento

TT

Métodos de envio

O forno elétrico é embalado em três camadas: primeiro embrulhado em papel de espuma, depois embrulhado em filme plástico, e finalmente embalado em uma caixa de madeira.

Induction Heating Frequently Asked Questions (Perguntas frequentes)

1. What is medium-frequency induction heating?

Medium-frequency induction heating is a heating method that uses electromagnetic induction to generate eddy currents, causing the metal to heat up.

2. What are the advantages compared to resistance furnaces?

Faster heating speed, higher efficiency, lower energy consumption, and more precise heating.

3. Does it support customized coils?

Sim. Induction coils can be customized according to the size and shape of the workpiece.

4. Is it suitable for continuous production?

Sim. The equipment supports long-term stable operation, meeting the needs of industrial production.

5. What precautions should be taken when using it?

The induction coil is a high-voltage output component, requiring proper insulation and safety protection, especially in vacuum environments where enhanced insulation measures are necessary.