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Коробчатые печи

Коробчатые печи

A box furnaces is a widely used high-temperature furnace device. With flexible dimensions, temperature ranges, and atmosphere control configurations, it can be customized to meet various heat treatment processes, making it suitable for diverse high-temperature processing needs in both laboratory and industrial settings.

The equipment features an integrated structural design, integrating the control system with the furnace body, resulting in excellent temperature uniformity and control precision. Its spacious furnace chamber makes it ideal for processes such as heat treatment, отжиг, спекание, and material testing.

Box Furnaces Product Features

  1. Customizable Design

Furnace dimensions, temperature range, and atmosphere control methods can all be customized to meet specific process requirements.

  1. Excellent Temperature Uniformity, High-Performance Lining Material

Optimized furnace structure and heating method ensure uniform temperature distribution within the furnace, suitable for processes with high temperature field requirements. Vacuum-formed high-purity alumina fiber material is used, offering high temperature resistance, low heat storage, and excellent insulation performance.

  1. Precise and Stable Temperature Control, Programmable Control

An intelligent temperature control system supports programmable temperature control, enabling automatic heating, проведение, and cooling processes. It supports microcomputer program control and multi-segment temperature curve settings, allowing for flexible parameter adjustments during operation.

  1. Integrated Structure

The control system and furnace body are integrated into one unit, resulting in a compact structure and convenient installation and use.

  1. Simple and Intuitive Operation, Safety and Stability

The control panel is equipped with a temperature controller, power switch, current and voltage display, and interfaces for convenient real-time monitoring of equipment operation. Integrated circuit control provides strong anti-interference capabilities; the furnace shell temperature remains ≤45℃ during high-temperature operation, improving the working environment.

Макс. Operating Temperature1200℃1400℃1600℃1700℃1800℃
Continuous Operating Temperature1150℃1350℃1550℃1680℃1780℃
Temperature Control Range100–1200℃100–1400℃100–1600℃100–1700℃100–1800℃
Точность контроля температуры±1℃±1℃±1℃±1℃±1℃
Датчик температурыKSBBB
Нагревательный элементHigh-temperature alloy wireSiC rodMoSi₂ rod1800-type MoSi₂ rod1850-type MoSi₂ rod
Heating Layout3-sided: both sides + нижнийTop/bottom or both sidesBoth sidesBoth sidesBoth sides
Скорость нагреваМакс. 40℃/мин (non-linear)
Конструкция печиThe electric furnace body adopts an advanced air-cooled double-layer carbon steel furnace body structure. The effective air-cooled guide baffles enable the overall cold air circulation in the furnace shell, which finally cools the conductive plates of the heating element and then discharges them from the furnace body, avoiding high-temperature oxidation of the conductive plates of the heating element and ensuring a good working environment.
Door OperationThe furnace door opens axially to the side (XL model: axially 180-degree side opening plus 360-degree rotation). The door lock is located on the side and is equipped with a spring lock, which can effectively lock the door. The elasticity of the lock absorbs the expansion of the refractory material, ensuring the free expansion and contraction of the refractory material under thermal changes and effectively sealing it.
Insulation LiningThe furnace lining is made of vacuum-formed high-purity alumina lightweight material, which has high operating temperature, low heat storage, resistance to rapid heating and cooling, без растрескивания, no slag shedding, and good heat insulation performance.
Case Surface Temp. < 45℃
Safety ProtectionAn integrated modular control unit ensures accurate control and features dual-loop control and protection, включая защиту от перерегулирования, over-adjustment, under-adjustment, thermocouple breakage, потеря фазы, перенапряжение, сверхток, перегрев, текущий отзыв, и плавный пуск.
Door Opening Power-OffThe furnace body is designed to disconnect the main heating circuit when the door is opened at high temperatures during operation, significantly reducing the risk of electric shock during high-temperature material handling.
Safe Temperature ControlUtilizing closed-loop technology with thyristor module trigger control, phase-shift trigger control, or zero-crossing triggering, the output voltage, текущий, or power is continuously adjustable, exhibiting constant voltage, постоянный ток, or constant power characteristics. The current loop is the inner loop, and the voltage loop is the outer loop. When a sudden load is applied or the load current exceeds the current limit, the voltage regulator's output current is limited to the rated current range, ensuring normal operation of the output and the voltage regulator. Simultaneously, the voltage loop also participates in regulation, limiting the voltage regulator's output current to the rated current range, maintaining constant output current and voltage with sufficient adjustment margin. This protects the heating elements from excessive current and voltage surges, достижение безопасного, reliable, and precise control.
Temperature Curve SettingEmploys an intelligent temperature controller with multiple adjustment modes including standard PID, AI-based APID, and MPT. It features self-tuning and self-learning functions, отличные характеристики управления без перерегулирования или недорегулирования, and 30-segment programmable control, enabling arbitrary slope temperature rise and fall control. It includes programmable/operable commands such as jump (петля), бегать, пауза, и остановись, and allows modification of the program at any time during operation. Utilizing an AI-based adjustment algorithm with curve fitting capabilities, it achieves smooth and even curve control.
Number of Heating Curve Segments50-segment programmable control function. Input settings are available: 50 segments for one curve, 28 segments for two curves, 15 segments for three curves, и 9 segments for five curves. Multiple curves can be input simultaneously and recalled at will.
Panel ButtonsTwo buttons: Main Power Button/Knob and Heating Chamber On Button/Knob.
Included AccessoriesOne crucible tong, one pair of high-temperature gloves, and one furnace bottom pad.

Box Furnaces Application Areas

  • Ceramic Materials: Suitable for sintering, debinding, and pre-firing of materials such as alumina, цирконий, piezoelectric ceramics, and electronic ceramics.
  • Metallurgical and Metallic Materials: Suitable for heat treatment processes such as annealing, закалка, закалка, and normalizing of metallic materials, as well as the sintering of metal powders.
  • Electronic Components: Suitable for packaging, soldering, and aging testing of electronic components, as well as the sintering processes of electronic components such as ceramic substrates, MLCC, resistors, and inductors.
  • Glass and Chemicals: Suitable for melting, отжиг, and tempering of glass, as well as the calcination and activation treatment of catalyst materials.
  • Mechanical and Refractory Materials: Suitable for heat treatment of mechanical parts and high-temperature performance testing of refractory materials.
  • Новый материал R&Д: Подходит для исследования процессов синтеза и термообработки новых материалов, таких как специальная керамика., композитные материалы, nanomaterials, и жаропрочные сплавы.
  • Universities and Research Institutes: It is suitable for experimental teaching and research projects in majors such as materials science and engineering, chemical engineering, physics, and metallurgy.
  • Industrial and Mining Enterprises: Suitable for small-batch production, process verification, and quality inspection.

Профиль компании

Профессиональное предприятие, специализирующееся на услугах по технологиям термообработки и R&Д, производство, и продажа высокотемпературных электропечей.

Компания специализируется на разработке высокотемпературных электрических печей, охватывающих полный диапазон температур от -100 ℃ до 2600 ℃.. Среди ее продукции – экспериментальные электропечи., печи с вакуумной атмосферой, промышленные печи, и среднечастотное индукционное нагревательное оборудование. Основная продукция включает коробчатые печи, трубчатые печи, подъемные печи, Толкательные печи, выдвижные печи, вращающиеся печи, туннельные печи, и различные специализированные среднечастотные печи.

Компания придерживается технологических инноваций и прошла сертификацию ISO9001 и ЕС CE.. Он владеет 21 зарегистрированные торговые марки, 29 патенты, и 27 авторские права на программное обеспечение.

Способы оплаты

ТТ

Способы доставки

Электропечь упакована в три слоя.: сначала завернули в пенопластовую бумагу, затем завернули в полиэтиленовую пленку, и, наконец, упаковано в деревянный ящик.

Box Furnaces Frequently Asked Questions (Часто задаваемые вопросы)

  1. What is a box furnace?

A box furnace is a high-temperature heat treatment device with a rectangular box-shaped furnace chamber and a front-opening (or top-opening, double-door) structure. Box furnaces have a wide operating temperature range, from several hundred degrees Celsius to over 1700℃.

  1. How does a box furnace work?

A box furnace uses electrically heated elements (resistance wire, стержни из карбида кремния, silicon molybdenum rods, и т. д.) to generate heat, which heats the workpiece inside the furnace chamber through thermal radiation and convection.

  1. Can this box furnace be customized to my process requirements?

Да. Our box furnaces can be customized in size, temperature range, and atmosphere control options to meet diverse needs from laboratory R&D to small-batch industrial production, based on your specific heat treatment process.

  1. Is the furnace temperature uniform? How accurate is the temperature control?

The furnace chamber is made of vacuum-formed high-purity alumina lightweight material, combined with high-temperature electric heating elements and an intelligent temperature control system, resulting in excellent temperature uniformity and high temperature control accuracy.

  1. What operational information can be viewed on the control panel?

The panel is equipped with a voltmeter, ammeter, power switch, main heating start/stop button, computer interface, and observation/air inlet for easy monitoring of the system's operating status.ter, ammeter, power switch, main heating start/stop button, computer interface, and observation/air inlet for easy monitoring of the system's operating status.