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1200°C 5-sided heating lab furnace with exhaust gas purification device muffle furnace

PRODUKTPARAMETER

  1. Tmax:1200℃
  2. Temperaturgleichmäßigkeit:K
  3. Electric heating elements:High-temperature alloy resistance wire
  4. Heating from three sides:by ceramic heating plates for an optimal temperature uniformity
  5. Temperature control accuracy:±1℃
  6. Temperaturgleichmäßigkeit:Within ±5°C (varies by chamber dimensions)
Beschreibung
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Beschreibung

1200℃ Five-Sided Heating Muffle Furnace with Exhaust Gas Purification Device

This box-type resistance furnace (Muffelofen) integrates degreasing and sintering functions, specifically designed for material degreasing and binder removal processes in materials science, Metallurgietechnik, and other fields. Equipped with a VOC exhaust gas purification device, it effectively treats the organic waste gas generated during binder removal, solving the problems of pervasive smoke and pungent odors when processing samples containing binders. It is an ideal choice for universities, Forschungsinstitute, and industrial and mining enterprises for material degreasing, binder removal, and sintering processes.

Five-Sided Heating Muffle Furnace with Exhaust Gas Purification Device –Produktmerkmale

  1. Five-Sided Heating Technology for Uniform Temperature Field

The box-type muffle furnace adopts a five-sided heating structure, with heating elements arranged on both sides, top, bottom and rear wall of the furnace chamber to form a three-dimensional heating field. Compared to muffle furnaces with two or three-sided heating, five-sided heating results in a more uniform temperature distribution within the furnace chamber, ensuring consistent heating of all parts of the sample. This effectively avoids localized over- or under-heating, guaranteeing the repeatability and reliability of debinding and sintering process results. This technological advantage makes this equipment stand out among similar products from Furnace Companies.

  1. Integrated Debinding and Sintering

The integrated design of material debinding and sintering debinding allows for the completion of both binder removal and material sintering steps within a single furnace chamber. Users do not need to transfer samples between different devices, avoiding sample contamination and heat loss, and improving experimental efficiency. As a multi-functional muffle furnace, it can meet the debinding and sintering needs of ceramics, metal powders, elektronische Materialien, and other fields.

  1. VOC Exhaust Gas Purification Device for Environmentally Friendly Emissions

Equipped with a high-efficiency VOC exhaust gas purification device, this system addresses the large amount of organic waste gas generated during the degreasing and adhesive removal process. The waste gas undergoes catalytic combustion or high-temperature oxidation treatment, converting harmful organic compounds into harmless, colorless, and odorless emissions that meet environmental emission standards. This design allows this box-type resistance furnace (Muffelofen) to be used directly in ordinary laboratory environments without the need for complex external exhaust ducting.

  1. Float Flow Meter for Precise Atmosphere Control

A float flow meter is installed in the furnace body for precise control of the intake air flow. Users can adjust the intake air volume according to process requirements to meet the oxygen supply requirements during degreasing and adhesive removal, or to introduce protective gas for atmosphere sintering. The flow meter readings are intuitive and easy to adjust, providing the Muffle Furnace with excellent atmosphere control capabilities.

NameModel No.Furnace Chamber Size mm (L×B×H)Overall Dimension mmAC Voltage (V)Leistung (kW)Weight (kg)
Box Electric FurnaceAJ-1200LB900/1000/900900×1000×900Separated by ceramic tubes in the middle;Upper effective height: 400mm,Lower effective height: 450mm,Middle ceramic tube diameter: 50mmL=1500, L1=75Width=1600, Height=2100380951370

Anwendungsbereiche

  • Materials Science: Geeignet zum Entbindern, debinding, Sintern, and heat treatment processes of various materials. Five-sided heating technology ensures uniform temperature within the furnace chamber and consistent sample heating. This muffle furnace is ideal equipment for materials science laboratories, effectively handling exhaust gas generated during debinding and ensuring a clean laboratory environment.
  • Metallurgical Engineering: Suitable for debinding and sintering of metal powders, annealing of alloy materials, and other processes. As a professional piece of equipment from Furnace Companies, this box-type resistance furnace meets the stringent requirements of metallurgical engineering for high-temperature heat treatment equipment.
  • Advanced Ceramics: Suitable for debinding and sintering of materials such as alumina, Zirkonoxid, and piezoelectric ceramics. The integrated debinding and sintering process reduces sample transfer steps, avoids contamination, and improves yield. The VOC exhaust gas purification device effectively treats exhaust gas generated during debinding, meeting environmental protection requirements.
  • Electronic Components: Suitable for packaging, soldering, and aging testing of electronic components. High-precision temperature control and five-sided heating technology ensure the processing quality of electronic components.
  • Powder Metallurgy: Suitable for the forming and sintering of metal powders and ceramic powders, as well as the reduction and oxidation treatment of powder materials. The float flow meter can accurately control the atmosphere flow rate to meet the needs of different powder metallurgy processes.

Unternehmensprofil

Ein professionelles Unternehmen, das sich auf Dienstleistungen im Bereich Wärmebehandlungstechnologie und die R. spezialisiert hat&D, Herstellung, und Vertrieb von Hochtemperatur-Elektroöfen.

Das Unternehmen konzentriert sich auf die Entwicklung von Hochtemperatur-Elektroöfen, die einen gesamten Temperaturbereich von -100℃ bis 2600℃ abdecken. Zu seinen Produkten gehören experimentelle Elektroöfen, Vakuumatmosphärenöfen, Industrieöfen, und Mittelfrequenz-Induktionsheizgeräte. Zu den Hauptprodukten gehören Kastenöfen, Rohröfen, Hebeöfen, Schuböfen, Drehgestellöfen, Drehrohröfen, Tunnelöfen, und verschiedene spezialisierte Mittelfrequenzöfen.

Das Unternehmen setzt auf technologische Innovation und hat die ISO9001- und EU-CE-Zertifizierungen bestanden. Es besitzt 21 eingetragene Marken, 29 Patente, Und 27 Software-Urheberrechte.

Zahlungsmethoden

TT

Versandarten

Der Elektroofen ist in drei Schichten verpackt: zunächst in Schaumstoffpapier eingewickelt, dann in Plastikfolie eingewickelt, und schließlich in einer Holzkiste verpackt.

Five-Sided Heating Muffle Furnace with Exhaust Gas Purification Device – Frequently Asked Questions (FAQ)

  1. Can degreasing and sintering be completed in one machine?

A: Ja, this is an integrated degreasing and sintering furnace, mainly used in materials science, Metallurgietechnik, and other fields. During the degreasing stage, organic waste gases such as binders are emitted, and then the material is directly heated for sintering, eliminating the need to change equipment midway, saving time and reducing the risk of sample contamination.

  1. Is the exhaust gas purification device useful?

The Muffle Furnace is equipped with a VOC exhaust gas purification furnace. The organic waste gases generated during degreasing undergo secondary combustion or catalytic treatment to decompose harmful substances before emission.

  1. Will the exhaust gas be pungent?

The addition of a float flow meter allows for precise control of the intake air volume, ensuring purification effectiveness. Under normal use, the exhaust gas has virtually no odor and meets environmental protection requirements.

  1. What does 5-sided heating mean? Is the temperature uniform?

5-sided heating means that there are heating elements in five directions: the top of the furnace chamber, the furnace door, the left wall, the right wall, and the rear wall.

  1. Is the temperature uniform?

Compared to ordinary furnaces that only heat the left and right sides, this furnace has better temperature uniformity, making it less prone to local temperature deviations when sintering large parts or batch samples, resulting in a higher yield.

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