Luoyang Anjing Intelligence Equipment es líder mundial en hornos eléctricos de alta temperatura
1050°C Batch Processing Large Intermittent Lift-Tube Rotary Kiln
PARÁMETROS DEL PRODUCTO
Descripción
Large-Scale Intermittent Rotary Furnace
This large-scale intermittent rotary kiln adopts a large-size rotating furnace tube structure. By adjusting the rotation speed and tilt angle, the material is evenly turned and heated in the furnace, which can effectively improve product consistency and production efficiency.
The system uses an S7-1500 series PLC fully automatic control platform, equipped with an industrial touchscreen computer, a multi-point temperature monitoring system, and an automatic atmosphere control system. It can achieve intelligent management of temperature, rotation speed, tilt angle, atmosphere, and process flow. The equipment is widely used in the industrial production of lithium battery materials, rare earth materials, catalysts, ceramic powders, materiales refractarios, and new materials.
Rotary Kiln Product Features
- Large Capacity, Strong Batch Processing Capacity
This equipment has a single loading capacity of approximately 4 cubic meters, suitable for large-scale intermittent heat treatment of powdery and granular materials. The heating zone furnace tube has a diameter of 1430mm and a length of 6000mm, while the cooling zone furnace tube has a diameter of 1030mm and a length of 6000mm, providing outstanding processing capacity suitable for industrial-scale batch production.
- Five-Point Temperature Control, Uniform and Reliable Temperature
It employs five-point temperature control and four-point monitoring and measurement (material temperature inside the tube, discharge port, exhaust port, and cooling temperature). The temperature measuring element is a nickel-chromium-nickel-silicon K-type thermocouple (temperature range 0-1350℃).
- Adjustable Furnace Tube Inclination and Rotation Speed, Flexible Process
The furnace tube rotation speed is adjustable from 1-10 r/min, and the inclination angle is adjustable from 0-35 degrees. Users can flexibly adjust the residence time according to material characteristics and process requirements to achieve optimal heat treatment results, adapting to sintering, drying, calcination, and other processes for different types of materials.
- High-efficiency heating, rapid temperature rise
Total power 600kW, heating elements are silicon carbide rods, installed above and below the furnace tube to form a high-efficiency heating field. The heating rate is adjustable from 1℃/h to 40℃/min, adapting to the temperature rise curve requirements of different processes. Temperature control accuracy ±1℃ ensures process reproducibility.
- Double-layer sealing, controllable atmosphere
The furnace tube uses a double-layer stainless steel rotary sealing structure at both ends, providing excellent sealing performance. It can accommodate various gases such as oxygen, nitrogen, and argon, with fully automatic control to meet the stringent atmospheric requirements of different materials.
- S7-1500 PLC fully automatic control
Uses Siemens S7-1500 series PLC for fully automatic control, supporting network topology, remote monitoring, and freely editable process flow. Equipped with an industrial touchscreen computer, featuring a user-friendly interface, recordable and traceable data, facilitating process analysis and quality management.
- Screw Feeder, Automatic Feeding
Equipped with a 304 stainless steel adjustable speed screw feeder, offering adjustable feeding speed, high automation, reduced manual labor intensity, and guaranteed uniform and stable feeding.
 Feeding Stage-1 |  Feeding Stage-2 |  Positioning & Heating |
| Temperatura | 1050℃ |
| Temperatura máxima de funcionamiento | 1050℃ |
| Long-term Working Temperature | 1000℃ |
| Precisión del control de temperatura | ±1℃ |
| Total Power | 600kw |
| Furnace Tube Diameter | Heating zone: diameter 1430-6000mm |
| Cooling Section Tube | Diameter 1030-6000mm |
| Loading Capacity | Approx. 4 m³ per batch |
| End Sealing | Double-layer stainless steel rotary seal |
| Tube Material | High-temperature stainless steel tube |
| Rotation Speed | 1-10 r/min adjustable |
| Tube Tilt Angle | 0-35 degrees |
| Elemento de medición de temperatura & Quantity | Nickel-chromium/nickel-silicon Type K, range 0-1350℃. 5 points for temperature control, 4 points for monitoring (tube material temperature, discharge port, exhaust port, cooling temperature) |
| Control Method | Siemens S7-1500 series PLC fully automatic control, network topology, remote, free process flow editing |
| Tasa de calentamiento | Adjustable from 1℃/h to 40℃/min |
| Elemento calefactor | Silicon carbide rods |
| Heating Element Location | Installed above and below the furnace tube |
| Material refractario | High-purity alumina fiber material |
| Cooling Structure | Double-layer furnace shell |
| Furnace Body Temperature | ≤45℃ |
| Compatible Atmospheres | Multiple gases (oxygen, nitrogen, argon, etc.), fully automatic control |
| Computer | Industrial touch screen industrial PC |
| Feeder | 304 stainless steel adjustable speed screw feeder |
| Warranty Scope & Period | Free warranty for the furnace for one year; heating elements and tube not covered (natural damage to heating elements within three months replaced free of charge) |
Rotary Kiln Application Areas
- Battery Material Sintering: Suitable for continuous or intermittent sintering of lithium battery cathode materials (lithium iron phosphate, ternary materials, etc.) and anode materials. Large-capacity design meets the needs of industrial-scale mass production.
- Catalyst Calcination: Suitable for batch calcination and activation treatment of catalyst supports, molecular sieves, activated alumina, and other materials. Five-point temperature control ensures uniform temperature and guarantees catalytic activity.
- Metal Powder Processing: Suitable for reduction, drying, and pre-calcination processes of metal powders such as iron powder, copper powder, and tungsten powder. Adjustable furnace tube angle allows for precise control of material residence time.
- Chemical Raw Material Calcination: Suitable for the decomposition and calcination of chemical raw materials such as carbonates, hydroxides, and sulfates. Large single-pass capacity and high production efficiency.
- Ceramic Powder Pre-calcination: Suitable for the pre-calcination and synthesis of electronic ceramics and structural ceramic powders. Large-capacity design is suitable for large-scale production.
- Mineral Processing: Suitable for pre-treatment processes such as roasting, oxidation, and reduction of minerals, such as spodumene roasting and iron ore magnetization roasting.
- Environmental solid waste treatment: Suitable for the pyrolysis, incineration, and harmless treatment of industrial solid waste, sludge, and hazardous waste. Large-capacity furnace tubes are suitable for large-scale continuous processing.
Perfil de la empresa
Una empresa profesional especializada en servicios de tecnología de tratamiento térmico y R.&D, fabricación, y venta de hornos eléctricos de alta temperatura.
La empresa se centra en el desarrollo de hornos eléctricos de alta temperatura que cubren un rango completo de temperatura de -100 ℃ a 2600 ℃.. Entre sus productos se encuentran hornos eléctricos experimentales., hornos de atmósfera de vacío, hornos industriales, y equipos de calentamiento por inducción de media frecuencia. Los principales productos incluyen hornos de caja., hornos tubulares, hornos elevadores, hornos de empuje, hornos de bogie, hornos rotativos, hornos de túnel, y varios hornos especializados de media frecuencia.
La empresa se adhiere a la innovación tecnológica y ha aprobado las certificaciones ISO9001 y CE de la UE.. posee 21 marcas registradas, 29 patentes, y 27 derechos de autor del software.
Métodos de pago
TT
Métodos de envío
El horno eléctrico está empaquetado en tres capas.: primero envuelto en papel de espuma, luego envuelto en película plástica, y finalmente embalado en una caja de madera..
Rotary Kiln Frequently Asked Questions (Preguntas frecuentes)
- What materials are suitable for processing in a batch rotary kiln?
Suitable for lithium battery materials, rare earth materials, ceramic powders, catalysts, metal powders, and various granular materials.
- What are the advantages of the rotary structure?
The materials are continuously tumbled and heated inside the furnace, which improves heat exchange efficiency, reduces agglomeration, and enhances product uniformity.
- Can a protective gas be introduced?
Sí, the equipment supports automatic control of multiple atmospheres such as oxygen, nitrogen, and argon.
- Does it support automated production?
Sí. The PLC system enables automatic temperature control, automatic speed adjustment, automatic atmosphere control, and remote monitoring.
- Can the furnace tube size be customized?
The furnace tube diameter, length, loading capacity, and heating zone size can be customized according to production capacity requirements.
