लुओयांग अंजिंग इंटेलिजेंस इक्विपमेंट उच्च तापमान वाली इलेक्ट्रिक भट्टियों में वैश्विक नेता हैं
Hollow Mullite Setter Plate for Ceramic Sintering Applications
उत्पाद पैरामीटर
विवरण
Hollow Mullite Sintered Board
Hollow mullite sintering plates are made of high-quality mullite refractory material through a high-temperature sintering process. The hollow structure design effectively reduces weight and heat storage while ensuring high strength, thus improving kiln thermal efficiency. The product features high temperature resistance, थर्मल शॉक प्रतिरोध, wear resistance, deformation resistance, and uniform heat conduction. It can be used at temperatures up to 1600℃ and is suitable for continuous high-temperature sintering environments.
उत्पाद की विशेषताएँ
- Hollow Structure Design, Lightweight and High Strength
The heat exchange plate is made into a hollow structure, which does not reduce strength but significantly lightens the weight. Compared to a solid plate, it has a smaller heat capacity, consumes less energy for heating and cooling, and is easier to move. The plate also has evenly spaced heat-permeable holes, allowing for smoother heat flow and higher heat transfer efficiency.
- Excellent High-Temperature Resistance, Wide Applicable Temperature Range
Mullite is heat-resistant and does not easily soften or deform at high temperatures. Even when made into a hollow structure, its strength is not affected, and it can be used in most industrial high-temperature sintering processes.
- Good High-Temperature Creep Resistance, No Deformation During Long-Term Use
It exhibits good high-temperature flexural strength and stable creep resistance under high-temperature loads, resisting deformation even after long-term use. The smooth surface has good wear resistance, meeting certain load-bearing requirements.
- High Chemical Inertness, No Product Contamination
This material is chemically inert and does not react much with most ceramics or metal powders. It will not oxidize, shed slag, or contaminate the product during use, ensuring the purity of the fired product.
- Uniform thermal conductivity and low coefficient of thermal expansion
With moderate thermal conductivity and coefficient of thermal expansion, it can be used for most workpieces. The perforated structure allows for more even heating of the workpiece, reducing the likelihood of color differences and localized defects.
| Al₂O₃(%) | 39 | 52 | 64 |
| SiO₂(%) | 50 | 43 | 34 |
| Fe₂O₃(%) | 1.5 | 1.0 | 1.0 |
| MgO₂(%) | 7.5 | 2.75 | — |
| Using temperature(डिग्री सेल्सियस) | 1250 | 1280 | 1300 |
| Porosity(%) | 25 | 23 | 18 |
| Volume density(g/cm³) | 2.0 | 2.1 | 2.3 |
| Use type | Kiln furniture (daily/build ceramics) | Kiln furniture (refractory parts) | Powder metallurgy (iron-based stainless steel) |
अनुप्रयोग क्षेत्र
- Electronic Ceramics: Suitable for high-temperature sintering of electronic components such as MLCCs, LTCCs, PTC thermistors, and ceramic substrates.
- Industrial Ceramics: Used for high-temperature firing of alumina ceramics, zirconia ceramics, magnetic materials, ceramic cutting tools, and other products.
- Powder Metallurgy and New Energy: Can be used for calcination and sintering of metal powders, lithium battery cathode materials, rare earth powders, वगैरह.
- Kiln Equipment Support: Can be used as core kiln furniture such as pusher plates for pusher kilns, roller kiln shelves, and box furnace platforms.
- Other High-Temperature Scenarios: Can be used for high-temperature sintering of special ceramics, precision ceramic artworks, and small-scale refractory material samples, as well as serving as a firing platform for small experimental electric furnaces.
कंपनी प्रोफाइल
ताप उपचार प्रौद्योगिकी सेवाओं और आर में विशेषज्ञता वाला एक पेशेवर उद्यम&डी, उत्पादन, और उच्च तापमान वाली विद्युत भट्टियों की बिक्री.
कंपनी -100℃ से 2600℃ की पूर्ण तापमान सीमा को कवर करने वाली उच्च तापमान वाली इलेक्ट्रिक भट्टियां विकसित करने पर ध्यान केंद्रित करती है।. इसके उत्पादों में प्रायोगिक विद्युत भट्टियाँ शामिल हैं, निर्वात वातावरण भट्टियाँ, औद्योगिक भट्टियाँ, और मध्यम-आवृत्ति प्रेरण हीटिंग उपकरण. मुख्य उत्पादों में बॉक्स फर्नेस शामिल हैं, ट्यूब भट्टियां, भट्टियां उठाना, ढकेलने वाली भट्टियाँ, बोगी भट्टियां, रोटरी भट्ठे, सुरंग भट्टियां, और विभिन्न विशिष्ट मध्यम-आवृत्ति भट्टियाँ.
कंपनी तकनीकी नवाचार का पालन करती है और ISO9001 और EU CE प्रमाणपत्र पारित कर चुकी है. इसका मालिक है 21 पंजीकृत ट्रेडमार्क, 29 पेटेंट, और 27 सॉफ़्टवेयर कॉपीराइट.
भुगतान के तरीके
टीटी
शिपमेंट के तरीके
विद्युत भट्ठी को तीन परतों में पैक किया गया है: पहले फोम पेपर में लपेटा गया, फिर प्लास्टिक की फिल्म में लपेटा गया, और अंत में एक लकड़ी के बक्से में पैक किया गया.
अक्सर पूछे जाने वाले प्रश्नों (अक्सर पूछे जाने वाले प्रश्न)
- What is the maximum temperature that the hollow mullite sintering plate can withstand?
The maximum operating temperature of the product is 1600℃. It is recommended to control the long-term operating temperature according to the actual sintering process to achieve a longer service life.
- What are the advantages of the hollow structure?
The hollow design effectively reduces the weight of the sintering plate and heat storage capacity, improves heating and cooling efficiency, reduces energy consumption, and reduces the kiln operating load, making it suitable for continuous sintering production.
- What sintering processes is it suitable for?
The product is suitable for high-temperature sintering and heat treatment processes of electronic ceramics, lithium battery materials, magnetic materials, powder metallurgy, refractory materials, and new energy materials.
- How to extend the service life of the sintering plate?
It is recommended to heat and cool slowly according to process requirements, avoiding rapid heating and cooling; reasonably control the load-bearing weight to avoid excessive local stress; and regularly clean the plate surface of residues to maintain good service condition.
- Do you support customized specifications?
हाँ. We can customize different lengths, widths, thicknesses, load-bearing capacities, and hollow structure dimensions according to customer needs to meet the usage requirements of different kiln equipment and sintering processes.
