Luoyang Anjing Intelligence Equipment は高温電気炉の世界的リーダーです
Hollow Mullite Setter Plate for Ceramic Sintering Applications
製品パラメータ
説明
Hollow Mullite Sintered Board
Hollow mullite sintering plates are made of high-quality mullite refractory material through a high-temperature sintering process. The hollow structure design effectively reduces weight and heat storage while ensuring high strength, thus improving kiln thermal efficiency. The product features high temperature resistance, thermal shock resistance, wear resistance, deformation resistance, and uniform heat conduction. It can be used at temperatures up to 1600℃ and is suitable for continuous high-temperature sintering environments.
製品の特徴
- Hollow Structure Design, Lightweight and High Strength
The heat exchange plate is made into a hollow structure, which does not reduce strength but significantly lightens the weight. Compared to a solid plate, it has a smaller heat capacity, consumes less energy for heating and cooling, and is easier to move. The plate also has evenly spaced heat-permeable holes, allowing for smoother heat flow and higher heat transfer efficiency.
- Excellent High-Temperature Resistance, Wide Applicable Temperature Range
Mullite is heat-resistant and does not easily soften or deform at high temperatures. Even when made into a hollow structure, its strength is not affected, and it can be used in most industrial high-temperature sintering processes.
- Good High-Temperature Creep Resistance, No Deformation During Long-Term Use
It exhibits good high-temperature flexural strength and stable creep resistance under high-temperature loads, resisting deformation even after long-term use. The smooth surface has good wear resistance, meeting certain load-bearing requirements.
- High Chemical Inertness, No Product Contamination
This material is chemically inert and does not react much with most ceramics or metal powders. It will not oxidize, shed slag, or contaminate the product during use, ensuring the purity of the fired product.
- Uniform thermal conductivity and low coefficient of thermal expansion
With moderate thermal conductivity and coefficient of thermal expansion, it can be used for most workpieces. The perforated structure allows for more even heating of the workpiece, reducing the likelihood of color differences and localized defects.
| Al₂O₃(%) | 39 | 52 | 64 |
| SiO₂(%) | 50 | 43 | 34 |
| Fe₂O₃(%) | 1.5 | 1.0 | 1.0 |
| MgO₂(%) | 7.5 | 2.75 | — |
| Using temperature(℃) | 1250 | 1280 | 1300 |
| Porosity(%) | 25 | 23 | 18 |
| Volume density(g/cm³) | 2.0 | 2.1 | 2.3 |
| Use type | Kiln furniture (daily/build ceramics) | Kiln furniture (refractory parts) | Powder metallurgy (iron-based stainless steel) |
応用分野
- Electronic Ceramics: Suitable for high-temperature sintering of electronic components such as MLCCs, LTCCs, PTC thermistors, and ceramic substrates.
- Industrial Ceramics: Used for high-temperature firing of alumina ceramics, zirconia ceramics, 磁性材料, ceramic cutting tools, and other products.
- Powder Metallurgy and New Energy: Can be used for calcination and sintering of metal powders, lithium battery cathode materials, rare earth powders, 等.
- Kiln Equipment Support: Can be used as core kiln furniture such as pusher plates for pusher kilns, roller kiln shelves, and box furnace platforms.
- Other High-Temperature Scenarios: Can be used for high-temperature sintering of special ceramics, precision ceramic artworks, and small-scale refractory material samples, as well as serving as a firing platform for small experimental electric furnaces.
会社概要
熱処理技術サービスとRを専門とする専門企業&D, 製造業, 高温電気炉の販売.
同社は-100℃から2600℃までの全温度範囲をカバーする高温電気炉の開発に注力しています。. 実験用電気炉などの製品を展開, 真空雰囲気炉, 工業用窯, 中周波誘導加熱装置. 主な製品にはボックス炉などがあります。, 管状炉, 昇降炉, プッシャーキルン, 台車炉, ロータリーキルン, トンネル窯, 各種専用中周波炉.
同社は技術革新を堅持しており、ISO9001およびEU CE認証を取得しています。. それは所有しています 21 登録商標, 29 特許, そして 27 ソフトウェアの著作権.
お支払い方法
TT
発送方法
電気炉は3層でパッケージ化されています: まずは発泡紙で包みます, その後プラスチックフィルムで包みます, そして最後に木箱に詰めていきます.
よくある質問 (よくある質問)
- What is the maximum temperature that the hollow mullite sintering plate can withstand?
The maximum operating temperature of the product is 1600℃. It is recommended to control the long-term operating temperature according to the actual sintering process to achieve a longer service life.
- What are the advantages of the hollow structure?
The hollow design effectively reduces the weight of the sintering plate and heat storage capacity, improves heating and cooling efficiency, reduces energy consumption, and reduces the kiln operating load, making it suitable for continuous sintering production.
- What sintering processes is it suitable for?
The product is suitable for high-temperature sintering and heat treatment processes of electronic ceramics, lithium battery materials, 磁性材料, powder metallurgy, refractory materials, and new energy materials.
- How to extend the service life of the sintering plate?
It is recommended to heat and cool slowly according to process requirements, avoiding rapid heating and cooling; reasonably control the load-bearing weight to avoid excessive local stress; and regularly clean the plate surface of residues to maintain good service condition.
- Do you support customized specifications?
はい. We can customize different lengths, widths, thicknesses, load-bearing capacities, and hollow structure dimensions according to customer needs to meet the usage requirements of different kiln equipment and sintering processes.
