Is Substandard Steel Made In An Medium Frequency Furnace? 90% Of People Have This Misconception About Steelmaking.

Many people therefore equate “medium frequency furnace” with “inferior steel,” even believing that all products produced using medium frequency furnaces are inferior steel. In fact, this understanding is inaccurate and reflects a lack of understanding of the working principle and application scope of medium frequency induction furnaces.

An medium frequency furnace is simply a device that uses electromagnetic induction to heat or melt materials. Its applications are very wide-ranging, including steel smelting, processing of non-ferrous metals such as copper, aluminium, dan baja tahan karat, and widespread use in forging heating, heat treatment, and brazing.

What truly determines product quality is not the name of the equipment, but rather the production process, raw material control, component testing, and quality management system. Simply equating inferior steel with medium frequency furnaces confuses the concepts of equipment and production activities.

SAYA. General Product Introduction

“Inferior steel,” commonly known as “rebar steel,” is produced by melting scrap steel in an induction furnace and then pouring it into a simple cast iron mold to cool. Its diameter, tensile strength, and other characteristics often fail to meet national standards, and most products exhibit brittle fracture, posing serious quality risks. Many people equate inferior steel with induction furnace steel, believing that anything produced in an induction furnace is inferior steel.

Inferior steel, primarily used in construction, is steel or steel products produced from scrap steel through induction furnaces and other processes without proper composition and quality control. It is considered to have serious quality risks.

Namun, induction furnace steelmaking utilizes an induction magnetic field to melt scrap steel, followed by continuous casting and rolling mill processes to produce steel products that are no longer the inferior steel of the past.

II. Fitur dan Keunggulan Produk

1. Fast Heating Speed ​​and High Productivity

The principle of medium-frequency induction heating is electromagnetic induction—heat is generated within the metal itself, without external conduction. Ordinary workers operating medium frequency furnace can begin forging operations within ten minutes of starting work, unlike coal-fired furnaces which require pre-heating and sealing. Faster heating speed means higher output per unit time; the daily output of a single medium-frequency furnace is far higher than that of traditional heating methods.

2. Less Oxidation and Decarburization, Saving Materials

Due to the rapid heating rate and short heating time, the residence time of the metal in the high-temperature zone is greatly shortened, significantly reducing oxidation loss. The oxidation loss of forgings heated by medium-frequency induction is only 0.5%, while the oxidation loss of gas-fired furnaces is 2%, and coal-fired furnaces reach as high as 3%. Each ton of forgings saves at least 20-50 kg of steel compared to coal-fired furnaces, with a material utilization rate of up to 95%.

3. Uniform Heating and Small Core-Surface Temperature Difference

The heat from induction heating is generated directly within the workpiece, rather than being conducted from the surface inwards. Therefore, the temperature difference between the core and surface is minimal, resulting in excellent heating quality. Combined with a temperature control system, temperature control accuracy can be achieved within ±5℃, significantly improving product quality and yield, and reducing scrap rate by more than 1.5%.

4. Significant Energy Savings

Medium-frequency heating saves 31.5%-54.3% energy compared to heavy oil heating and 5%-40% compared to gas heating. Heating from room temperature to 1100℃ consumes less than 360 kWh per ton of forgings. Compared to traditional coal-fired furnaces, the overall energy consumption of medium-frequency furnaces is reduced by an order of magnitude.

5. Extended Die Life

Uniform heating means that the metal is at a consistent temperature during forging, preventing localized overheating or undercooling and minimizing thermal shock to the die. The surface roughness of the forgings is less than 50μm, extending die life by 10%-15%.

6. Superior Working Environment, No Pollution

Medium-frequency furnaces do not produce the smoke, debu, baking, or high-temperature radiation of coal-fired furnaces. Workers are no longer exposed to the scorching sun and smoke of coal-fired furnaces, resulting in a significantly improved working environment. Meeting all emission standards set by environmental protection departments, this represents the future development trend of the metal heating industry.

AKU AKU AKU. Two Core Issues Regarding the Product

1. Why Can’t Induction Furnaces Be Simply Equated with “Inferior Steel”?

Inferior steel is essentially an illegal production practice, not a name for a piece of equipment. Its main characteristic is the use of scrap steel as raw material, producing inferior steel under conditions of insufficient composition control, quality inspection, and standardized processes. These products often suffer from insufficient strength, uneven microstructure, and high brittleness, easily posing safety hazards to construction projects and infrastructure.

Induction furnaces, on the other hand, are simply equipment for completing the metal melting and heating process. In fact, many legitimate steel mills, non-ferrous metal enterprises, and precision casting companies also use induction furnaces for production. Modern induction furnaces, combined with continuous casting, continuous rolling, refining, and automated control systems, can fully produce high-quality steel and alloy products that meet national standards.

2. Why Have Induction Furnaces Become Important Equipment in Modern Industry?

As the manufacturing industry increasingly demands energy conservation, environmental protection, and automation, medium-frequency induction heating technology is gradually replacing traditional coal-fired furnaces, gas-fired furnaces, and some resistance furnaces.

Its core advantages lie in the fact that heat is generated directly inside the workpiece, resulting in rapid heating, uniform temperature, and minimal oxidation and decarburization. For forging companies, medium-frequency heating effectively reduces material loss and improves raw material utilization; for the foundry industry, medium-frequency melting yields more stable molten metal quality; and for the heat treatment industry, it enables more precise temperature control and better process repeatability.

Lebih-lebih lagi, modern medium frequency furnaces have undergone digital and intelligent upgrades. Through PLC control systems, human-machine interfaces, and remote monitoring technology, they can achieve automatic operation, fault warnings, and data management, significantly improving production efficiency and equipment reliability.

IV. Aplikasi Produk

• Metal Smelting in the Foundry Industry: Smelting pig iron, ordinary steel, baja tahan karat, and tool steel for casting production. Single furnace capacities range from 0.5 tons to 20 ton, catering to the needs of foundries of different sizes.
• Through Heating in the Forging Industry: Overall heating of steel and copper parts before forging, replacing coal-fired and gas-fired furnaces. Medium-frequency induction heating furnaces offer fast heating speed, less oxide scale, and uniform temperature, making them standard equipment in modern forging plants.
• Non-ferrous Metal Smelting: Smelting of copper, aluminium, zinc, lead, and master alloys, as well as refining of precious metals such as gold and silver. The electromagnetic stirring effect of medium-frequency melting ensures uniform alloy composition and precise temperature control.
• Heating of Aluminum Ingots for Extrusion Forming: On aluminum profile extrusion production lines, aluminum ingots need to be heated to 450℃-500℃ before extrusion. Medium-frequency induction heating offers fast heating speed and uniform temperature, perfectly matching the production cycle of the extrusion press.
• Heat treatment tempering and quenching: Medium-frequency power supplies, in conjunction with quenching transformers and inductors, are used to complete surface quenching and through-heat quenching of mechanical parts such as shafts and gears. The hardened layer depth is controllable, making it suitable for wear-resistant strengthening of medium to large-sized parts.
• Scientific research and new materials development: Small medium frequency furnaces in universities and research institutes are used for alloy formulation testing, intermetallic compound synthesis, and crystal growth research. The non-contact characteristics and rapid response of electromagnetic induction heating make it a practical tool for materials science research.

V. Pemasok

Luoyang Anjing Peralatan Cerdas Co., Ltd. adalah perusahaan yang didedikasikan untuk penelitian, perkembangan, produksi, penjualan, dan layanan teknis peralatan perlakuan panas seperti tungku listrik bersuhu tinggi. Kami memproduksi laboratorium, kosong, industri, dan tungku frekuensi menengah, mencakup kisaran suhu dari -100℃ hingga 2600℃, melayani industri seperti energi baru, semikonduktor, dan materi tingkat lanjut. Kami dapat memberikan solusi khusus berdasarkan suasana tertentu, suhu sangat tinggi, dan persyaratan sistem kontrol cerdas. Jangan ragu untuk menghubungi kami jika Anda tertarik.